设备达成率优化

application/api/controller/Achievementatestatistics.php

@@ -7,7 +7,7 @@ use PhpOffice\PhpSpreadsheet\Cell\Coordinate;
 use think\Db;
 use think\Request;
 use PhpOffice\PhpSpreadsheet\IOFactory;
-class Achievementatestatistics extends Api
+class  Achievementatestatistics extends Api
 {
     protected $noNeedLogin = ['*'];
     protected $noNeedRight = ['*'];
@@ -448,17 +448,17 @@ class Achievementatestatistics extends Api
         if (!$this->request->isGet()) {
             $this->error('请求方式错误');
         }
-    
+
         $param = $this->request->param();
-    
+
         if (empty($param['jtbh']) || empty($param['rq'])) {
             $this->error('缺少必要参数：jtbh（机台编号）、rq（年月）');
         }
-    
+
         $jtbh = $param['jtbh'];
         $rq = $param['rq'];
         $ym = substr($rq, 0, 4) . '-' . substr($rq, 4, 2);
-    
+
         // 查询该月份内该机台的每日工单产量明细
         $records = Db::name('设备_产量计酬')->alias('a')
             ->field([
@@ -471,59 +471,99 @@ class Achievementatestatistics extends Api
                 'a.sczl_gxh as 工序号',
                 'a.sczl_gxmc as 工序名称',
                 'a.sczl_ls',
-                'SUM(CASE 
-                     WHEN a.sczl_Pgcl IS NOT NULL AND a.sczl_Pgcl != 0 
-                     THEN a.sczl_cl * a.sczl_Pgcl 
-                     ELSE a.sczl_cl 
-                 END) as 实际产量',
-                'SUM(sczl_装版总工时) as 装版实际工时',
-                'SUM(sczl_装版工时) as 装版补产工时',
-                'SUM(sczl_保养工时) as 保养工时',
-                'SUM(sczl_打样总工时) as 打样总工时',
-                'SUM(sczl_打样工时) as 打样补产工时',
-                'SUM(sczl_异常停机工时) as 异常总工时',
-                'SUM(sczl_异常工时1) as 异常补时',
-                'SUM(sczl_设备运行工时) as 运行工时'
+                'SUM(a.sczl_cl * a.sczl_ls ) as 实际产量',
+                'SUM(a.sczl_装版总工时) as 装版实际工时',
+                'SUM(a.sczl_装版工时) as 装版补产工时',
+                'SUM(a.sczl_保养工时) as 保养工时',
+                'SUM(a.sczl_打样总工时) as 打样总工时',
+                'SUM(a.sczl_打样工时) as 打样补产工时',
+                'SUM(a.sczl_异常停机工时) as 异常总工时',
+                'SUM(a.sczl_异常工时1) as 异常补时',
+                'SUM(a.sczl_设备运行工时) as 运行工时',
+                'c.排单小时定额 as 小时产能',
+                'c.平均车速'
             ])
             ->join('工单_印件资料 b', 'a.sczl_gdbh = b.Yj_Gdbh AND a.sczl_yjno = b.Yj_YjNo', 'LEFT') // 添加印件号关联条件
+            ->join('设备_基本资料 c', 'a.sczl_jtbh = c.设备编号')
             ->where('a.sczl_jtbh', $jtbh)
             ->whereLike('a.sczl_rq', $ym . '%')
-            ->group('a.sczl_rq, a.sczl_gdbh, a.sczl_yjno, a.sczl_gxh, a.sczl_bzdh') // 确保唯一性分组
+            ->group('a.sczl_rq, a.sczl_gdbh, a.sczl_yjno, a.sczl_gxh, a.sczl_jtbh ,a.sczl_bzdh') // 确保唯一性分组
             ->order('a.sczl_rq desc, a.sczl_bzdh')
             ->select();
-    
+        // 查询每个班组的运行工时
+        $Operating_hours = \db('设备_产量计酬')
+            ->field('sczl_rq as 日期,sczl_bzdh as 班组,sum(sczl_设备运行工时) as 设备运行工时')
+            ->where('sczl_jtbh', $jtbh)
+            ->whereLike('sczl_rq', $ym . '%')
+            ->group('sczl_rq, sczl_bzdh')
+            ->order('sczl_rq desc, sczl_bzdh')
+            ->select();
+        // 设备运行达成率设备运行工时计算规则：
+        // 1.上报通电工时>8小时，设备运行工时=上报通电工时-1小时
+        // 2.上报通电工时<8小时且上报通电工时>4小时，设备运行工时= 上报通电工时-0.5小时
+        // 3.上报通电工时<4小时，设备运行工时 = 上报通电工时
+        foreach ($Operating_hours as $k => $v) {
+            if ($v['设备运行工时'] >= 8) {
+                $Operating_hours[$k]['设备运行工时'] = $v['设备运行工时'] - 1;
+            }elseif ($v['设备运行工时'] < 8 && $v['设备运行工时'] > 4) {
+                $Operating_hours[$k]['设备运行工时'] = $v['设备运行工时'] - 0.5;
+            }else{
+                $Operating_hours[$k]['设备运行工时'] = $v['设备运行工时'];
+            }
+        }
         // 数据格式化与目标产量计算
-        foreach ($records as &$row) {
-            $row['日期'] = date('Y-m-d', strtotime($row['日期']));
-            $row['印件工序'] = $row['印件号'] . '-' . $row['工序名称'];
-            $row['小时产能'] = 50000;
-    
+        foreach ($records as $key => $row) {
+            $records[$key]['日期'] = date('Y-m-d', strtotime($row['日期']));
+            $records[$key]['印件工序'] = $row['印件号'] . '-' . $row['工序名称'];
+
+            // 胶印设备换型工时（装版补产工时）计算规则：
+            //1.按班次工单分开计算装版补产工时，基础计算规则：装版补产工时*1.7
+            //2.当装版补产工时*1.7<实际装版工时*1.5时，按照装版补产工时*1.7计算
+            //3.当装版补产工时*1.7>实际装版工时*1.5，按照实际装版工时*1.5计算
+            //4.当装版补产工时>实际装版工时*1.5，按照装版补产工时计算
+            if (strpos($row['机台编号'],'YJY') !== false) {
+                $plate_hours = $row['装版补产工时'] * 1.7;
+                $plate_mounting_hours = $row['装版实际工时'] * 1.5;
+                if ($plate_hours < $plate_mounting_hours) {
+                    $records[$key]['装版补产工时'] = $plate_hours;
+                }elseif ($plate_hours > $plate_mounting_hours) {
+                    $records[$key]['装版补产工时'] = $plate_mounting_hours;
+                }elseif ($row['装版补产工时'] > $plate_mounting_hours) {
+                    $records[$key]['装版补产工时'] = $row['装版补产工时'];
+                }else{
+                    $records[$key]['装版补产工时'] = $plate_hours;
+                }
+            }
             // 计算目标产量
-            $row['目标产量'] = round(
-                max(0, $row['运行工时'] - $row['保养工时'] - $row['装版补产工时'] - $row['异常总工时']) * 50000,
-                2
-            );
-    
-            // 计算负荷产量
-            $row['负荷产量'] = round(
-                max(0, $row['运行工时'] - $row['保养工时'] - $row['装版补产工时'] - $row['异常总工时']) * 50000,
-                2
-            );
-    
-            // 计算目标达成率
-            $row['目标达成'] = $row['目标产量'] > 0 
-                ? round($row['实际产量'] / $row['目标产量'] * 100, 2) . '%' 
-                : '0%';
-    
-            // 计算综合利用率
-            $row['综合利用率'] = $row['负荷产量'] > 0 
-                ? round($row['实际产量'] / $row['负荷产量'] * 100, 2) . '%' 
-                : '0%';
+            foreach ($Operating_hours as $k => $v) {
+                if ($v['日期'] === $row['日期'] && $v['班组'] === $row['班组']) {
+                    $records[$key]['目标产量'] = round(
+                        max(0, $row['运行工时'] - $row['保养工时'] - $row['装版补产工时'] - $row['异常补时'] - $row['打样补产工时']) * $row['小时产能'],
+                        2
+                    );
+
+                    // 计算负荷产量
+                    $records[$key]['负荷产量'] = round(
+                        max(0, $row['运行工时'] - $row['保养工时'] - $row['异常补时'] - $row['打样补产工时'] ) * $row['平均车速'],
+                        2
+                    );
+
+                    // 计算目标达成率
+                    $records[$key]['目标达成'] = $records[$key]['目标产量'] > 0
+                        ? round($row['实际产量'] / $records[$key]['目标产量'] * 100, 2) . '%'
+                        : '0%';
+
+                    // 计算综合利用率
+                    $records[$key]['综合利用率'] = $records[$key]['负荷产量'] > 0
+                        ? round($row['实际产量'] / $records[$key]['负荷产量'] * 100, 2) . '%'
+                        : '0%';
+                }
+            }
+
         }
-    
+
         $this->success('明细获取成功', $records);
     }
-
     /**
      * 1.6达成率统计->按时段导出Excel
      */