request->isGet() === false){ $this->error('请求错误'); } $mouth = \db('设备_产量计酬') ->distinct(true) ->field('DATE_FORMAT(sczl_rq, "%Y-%m") AS month') ->order('month desc') ->select(); $sist = \db('设备_基本资料') ->whereNotNull('设备编组') ->group('设备编组') ->column('rtrim(设备编组) as 设备编组'); $data = []; foreach ($mouth as $key=>$value) { $arr = [ 'date'=>date('Ym',strtotime($value['month'])), 'sbbh'=>$sist, ]; array_push($data,$arr); } $this->success('成功',$data); } /** * 月度产量统计上方机台生产数据 * @return void * @throws \think\db\exception\DataNotFoundException * @throws \think\db\exception\ModelNotFoundException * @throws \think\exception\DbException */ public function MachineProduction() { // 验证请求方式 if ($this->request->isGet() === false) { $this->error('请求错误'); } // 获取请求参数 $param = $this->request->param(); if (empty($param['mouth'])) { $this->error('参数错误'); } // 初始化查询条件 $where = []; if (!empty($param['sist'])) { $where['b.设备编组'] = $param['sist']; } // 转换日期格式 $mouth = date_create_from_format('Ym', $param['mouth'])->format('Y-m'); // 使用单个查询获取所有需要的数据 $results = \db('设备_产量计酬') ->alias('a') ->join('设备_基本资料 b', 'a.sczl_jtbh = b.设备编号') ->join('工单_印件资料 c', 'a.sczl_gdbh = c.Yj_Gdbh AND a.sczl_yjno = c.yj_Yjno', 'LEFT') ->join('工单_工艺资料 d', 'a.sczl_gdbh = d.Gy0_gdbh AND a.sczl_yjno = d.Gy0_yjno AND a.sczl_gxh = d.Gy0_gxh', 'LEFT') ->field([ 'a.sczl_jtbh', 'a.sczl_bzdh', 'DATE_FORMAT(a.sczl_rq, "%Y-%m-%d") as day', 'SUM(a.sczl_cl) AS total_cl', 'c.yj_yjmc AS 印件名称', 'CONCAT(d.Gy0_gxmc,"(",d.Add_gxmc,")") AS 工序名称', 'RTRIM(d.印刷方式) AS 印刷方式', 'RTRIM(d.版距) AS 版距' ]) ->where('a.sczl_rq', 'like', $mouth . '%') ->where('b.sys_sbID', '<>', '') ->where($where) ->group('a.sczl_jtbh, a.sczl_bzdh, day, c.yj_yjmc, d.Gy0_gxmc') ->order('a.sczl_jtbh, a.sczl_bzdh, day') ->select(); // 数据处理 $data = []; // 获取唯一日期并排序 $data['head'] = array_unique(array_column($results, 'day')); // 将日期转为时间戳以排序 usort($data['head'], function($a, $b) { return strtotime($a) - strtotime($b); }); // 准备按设备和班组整理的数据 $total_by_machine = []; foreach ($results as $item) { $machine_id = $item['sczl_jtbh']; $group_id = $item['sczl_bzdh']; $day = $item['day']; $printed_type = $item['印刷方式']; // 初始化设备和班组 if (!isset($total_by_machine[$machine_id])) { $total_by_machine[$machine_id] = []; } if (!isset($total_by_machine[$machine_id][$group_id])) { $total_by_machine[$machine_id][$group_id] = [ '机台编号' => $machine_id, '班组编号' => $group_id, '印件名称' => $item['印件名称'], '工序名称' => $item['工序名称'], 'total_cl' => 0, 'day_total' => [] ]; } // 更新累计数量 if ($printed_type === '卷对卷') { $total_by_machine[$machine_id][$group_id]['total_cl'] += round($item['total_cl'] / $item['版距'] * 1000); } else { $total_by_machine[$machine_id][$group_id]['total_cl'] += $item['total_cl']; } // 更新每日总计 if (!isset($total_by_machine[$machine_id][$group_id]['day_total'][$day])) { $total_by_machine[$machine_id][$group_id]['day_total'][$day] = 0; } if ($printed_type === '卷对卷') { $total_by_machine[$machine_id][$group_id]['day_total'][$day] += round($item['total_cl'] / $item['版距'] * 1000); } else { $total_by_machine[$machine_id][$group_id]['day_total'][$day] += $item['total_cl']; } } // 格式化输出数据 $data['total'] = []; foreach ($total_by_machine as $machine_group) { foreach ($machine_group as $group_data) { $data['total'][] = $group_data; } } $this->success('成功', $data); } /** * 机台班次生产工单明细 * @return void * @throws \think\db\exception\DataNotFoundException * @throws \think\db\exception\ModelNotFoundException * @throws \think\exception\DbException */ public function MachineProductDetail() { if (!$this->request->isGet()) { $this->error('请求错误'); } $param = $this->request->param(); // 检查必需的参数 if (empty($param['mouth'])) { $this->error('参数错误'); } // Initializing where conditions $where = []; // 添加可选的查询条件 if (!empty($param['machine'])) { $where['a.sczl_jtbh'] = $param['machine']; } if (!empty($param['team'])) { $where['a.sczl_bzdh'] = ['like', substr($param['team'], 0, 1) . '%']; } // 将参数转换成标准日期格式 $mouth = date_create_from_format('Ym', $param['mouth'])->format('Y-m'); $where['a.sczl_rq'] = ['like', $mouth . '%']; // 分页配置 $page = !empty($param['page']) ? (int)$param['page'] : 1; $limit = !empty($param['limit']) ? (int)$param['limit'] : 9999; // 默认查询所有 // 查询数据 $list = \db('设备_产量计酬') ->alias('a') ->join('工单_印件资料 c', 'a.sczl_gdbh = c.Yj_Gdbh AND a.sczl_yjno = c.yj_Yjno') ->join('工单_工艺资料 d', 'a.sczl_gdbh = d.Gy0_gdbh AND a.sczl_yjno = d.Gy0_yjno AND a.sczl_gxh = d.Gy0_gxh') ->join('dic_lzde e', 'a.sczl_dedh = e.sys_bh') ->field([ 'a.sczl_gdbh' => '工单编号', 'a.sczl_yjno' => '印件号', 'a.sczl_gxh' => '工序号', 'c.yj_yjmc' => '印件名称', 'CONCAT(d.Gy0_gxmc,"(",d.Add_gxmc,")")' => '工序名称', 'DATE(a.sczl_rq)' => '工作日期', 'a.sczl_jtbh' => '机台编号', 'a.sczl_bzdh' => '班组编号', 'SUM(a.sczl_cl)' => '产量', 'a.sczl_ms' => '墨色数', 'rtrim(d.印刷方式)' => '印刷方式', 'rtrim(d.版距)' => '版距', 'rtrim(e.补产标准)' => '补产标准', 'rtrim(d.工价系数)' => '工价系数' ]) ->where($where) ->group('a.sczl_gdbh, a.sczl_yjno, a.sczl_gxh, a.sczl_rq, a.sczl_jtbh, a.sczl_bzdh') ->order('工作日期') ->page($page, $limit) // 使用 page 和 limit 实现分页 ->select(); // 数据处理 if (!empty($list)) { foreach ($list as $key => $value) { $list[$key]['印件名称'] = $value['印件号'] . '-' . $value['印件名称']; $list[$key]['工序名称'] = $value['工序号'] . '-' . $value['工序名称']; unset($list[$key]['印件号'], $list[$key]['工序号']); // 产量计算 if ($value['印刷方式'] === '卷对卷') { $list[$key]['产量'] = round($value['产量'] / $value['版距'] * 1000); } // 墨色数修正 if ($value['墨色数'] === '0.00') { $list[$key]['墨色数'] = '1.00'; } } } $this->success('成功', $list); } /** * 月度机台运行工时汇总 * @return void * @throws \think\db\exception\DataNotFoundException * @throws \think\db\exception\ModelNotFoundException * @throws \think\exception\DbException */ public function MachineOperation() { // 确保请求是GET if ($this->request->isGet() === false) { $this->error('请求错误'); } // 获取请求参数 $param = $this->request->param(); if (empty($param['mouth'])) { $this->error('参数错误'); } // 构建查询条件 $where = []; if (!empty($param['sist'])) { $where['a.设备编组'] = $param['sist']; } // 将参数转换成标准日期格式 $mouth = date_create_from_format('Ym', $param['mouth'])->format('Y-m'); // 单次查询,计算产量和各项工时 $list = \db('设备_基本资料') ->alias('a') ->join('设备_产量计酬 b', 'a.设备编号 = b.sczl_jtbh') ->join('工单_印件资料 c', 'b.sczl_gdbh = c.Yj_Gdbh AND b.sczl_yjno = c.yj_Yjno') ->join('工单_工艺资料 d', 'b.sczl_gdbh = d.Gy0_gdbh AND b.sczl_yjno = d.Gy0_yjno AND b.sczl_gxh = d.Gy0_gxh') ->field([ 'a.设备编号' => '设备编号', 'rtrim(a.设备名称)' => '设备名称', 'SUM(CASE WHEN rtrim(d.版距) = "卷对卷" THEN b.sczl_cl / NULLIF(d.版距, 0) * 1000 ELSE b.sczl_cl END) AS 产量', 'SUM(b.sczl_设备运行工时)' => '设备运行工时', 'SUM(b.sczl_保养工时)' => '保养工时', 'SUM(b.sczl_打样总工时)' => '打样总工时', 'SUM(b.sczl_打样工时)' => '打样补产工时', 'SUM(b.sczl_装版总工时)' => '装版总工时', 'SUM(b.sczl_装版工时)' => '装版补产工时', 'SUM(b.sczl_异常停机工时)' => '异常停机工时', 'rtrim(d.印刷方式)' => '印刷方式', 'rtrim(d.版距)' => '版距' ]) ->where($where) ->where('b.sczl_rq', 'like', $mouth . '%') ->group('a.设备编号') ->order('a.设备编号') ->select(); // 处理总工时的计算 $total = [ '设备运行工时' => 0, '保养工时' => 0, '打样总工时' => 0, '打样补产工时' => 0, '装版总工时' => 0, '装版补产工时' => 0, '异常停机工时' => 0 ]; // 计算各项总工时 foreach ($list as $item) { $total['设备运行工时'] += $item['设备运行工时']; $total['保养工时'] += $item['保养工时']; $total['打样总工时'] += $item['打样总工时']; $total['打样补产工时'] += $item['打样补产工时']; $total['装版总工时'] += $item['装版总工时']; $total['装版补产工时'] += $item['装版补产工时']; $total['异常停机工时'] += $item['异常停机工时']; } // 将总工时添加到列表中 $list['total'] = $total; // 返回成功响应 $this->success('成功', $list); } /** * 设备运行工时机台生产工单数据详情 * @return void * @throws \think\db\exception\DataNotFoundException * @throws \think\db\exception\ModelNotFoundException * @throws \think\exception\DbException */ public function MachineOperationProductDetail() { if (!$this->request->isGet()) { $this->error('请求错误'); } $param = $this->request->param(); if (empty($param['mouth'])) { $this->error('参数错误'); } // Initialize where conditions $where = []; if (!empty($param['machine'])) { $where['a.sczl_jtbh'] = $param['machine']; } // 将参数转换成标准日期格式 $mouth = date_create_from_format('Ym', $param['mouth'])->format('Y-m'); $where['a.sczl_rq'] = ['like', $mouth . '%']; // 分页配置 $page = !empty($param['page']) ? (int)$param['page'] : 1; $limit = !empty($param['limit']) ? (int)$param['limit'] : 9999; // 默认查询所有 // 查询数据 $list = \db('设备_产量计酬') ->alias('a') ->join('设备_基本资料 b', 'a.sczl_jtbh = b.设备编号') ->join('工单_印件资料 c', 'a.sczl_gdbh = c.Yj_Gdbh AND a.sczl_yjno = c.yj_Yjno') ->join('工单_工艺资料 d', 'a.sczl_gdbh = d.Gy0_gdbh AND a.sczl_yjno = d.Gy0_yjno AND a.sczl_gxh = d.Gy0_gxh') ->join('dic_lzde e', 'a.sczl_dedh = e.sys_bh') ->field([ 'a.sczl_jtbh' => '设备编号', 'rtrim(b.设备名称)' => '设备名称', 'DATE(a.sczl_rq)' => '日期', 'a.sczl_gdbh' => '工单编号', 'a.sczl_yjno' => '印件号', 'a.sczl_gxh' => '工序号', 'c.yj_yjmc' => '印件名称', 'CONCAT(d.Gy0_gxmc, "(", d.Add_gxmc, ")")' => '工序名称', 'SUM(a.sczl_cl)' => '产量', 'SUM(a.sczl_设备运行工时)' => '设备运行工时', 'SUM(a.sczl_保养工时)' => '保养工时', 'SUM(a.sczl_打样总工时)' => '打样总工时', 'SUM(a.sczl_打样工时)' => '打样补产工时', 'SUM(a.sczl_装版总工时)' => '装板总工时', 'SUM(a.sczl_装版工时)' => '装板补产工时', 'SUM(a.sczl_异常停机工时)' => '异常停机工时', 'a.sczl_ms' => '墨色数', 'rtrim(d.印刷方式)' => '印刷方式', 'rtrim(d.版距)' => '版距', 'rtrim(e.补产标准)' => '补产标准', 'rtrim(d.工价系数)' => '工价系数' ]) ->where($where) ->group('a.sczl_rq, a.sczl_gdbh, a.sczl_gxh, a.sczl_jtbh') ->order('a.sczl_rq') ->page($page, $limit) // 使用 page 和 limit 技术实现分页 ->select(); // 数据处理 if (!empty($list)) { foreach ($list as $key => $value) { $list[$key]['工序名称'] = $value['印件号'] . '-' . $value['工序号'] . '-' . $value['工序名称']; // 移除不需要的字段 unset($list[$key]['印件号'], $list[$key]['工序号']); // 产量计算 if ($value['印刷方式'] === '卷对卷') { $list[$key]['产量'] = round($value['产量'] / $value['版距'] * 1000); } // 墨色数修正 if ($value['墨色数'] === '0.00') { $list[$key]['墨色数'] = '1.00'; } // 计算实际每小时车头产量and实际每小时计件产量与补产标准差额 $output = $list[$key]['产量']; $runningHours = $value['设备运行工时'] ?: 0.0001; $standardOutput = $value['补产标准'] ?: 0; $priceCoefficient = $value['工价系数'] ?: 0; //修正前公式 // 实际每小时车头产量 = 产量 / 设备运行工时 // $list[$key]['实际每小时车头产量'] = $runningHours > 0 ? round($output / $runningHours, 2) : 0; //修正后公式 //实际每小时车头产量=产量/(设备运行工时-保养工时-打样总工时-装版总工时-异常停机工时) $totalHours = $value['设备运行工时'] - $value['保养工时'] - $value['打样总工时'] - $value['装版总工时'] - $value['异常停机工时']; $totalHours = max($totalHours, 0.0001); // 防止除数为0 $list[$key]['实际每小时车头产量'] = round($output / $totalHours, 2); // 实际每小时计件产量与补产标准差额 = 实际每小时车头产量 * 计件系数 - 补产标准 $list[$key]['实际每小时计件产量与补产标准差额'] = round( $list[$key]['实际每小时车头产量'] * $priceCoefficient - $standardOutput, 2); } } $this->success('成功', $list); } /** * 工序产出率月度统计报表 * @return void * @throws \think\db\exception\DataNotFoundException * @throws \think\db\exception\ModelNotFoundException * @throws \think\exception\DbException */ public function ProcessOutputRate() { if (!$this->request->isGet()) { $this->error('请求错误'); } $param = $this->request->param(); if (empty($param) || empty($param['year'])) { $this->error('参数错误'); } // 1. 获取设备分组,作为工序依据 $sist = ['胶印车间','凹丝印车间','印后车间','检验车间']; $processOrder = \db('设备_基本资料') ->whereNotNull('设备编组') ->whereIn('使用部门', $sist) ->group('设备编组') ->column('RTRIM(设备编组) as 设备编组'); if (empty($processOrder)) { $this->success('成功', []); } // 2. 初始化结果数组(按工序) $result = []; foreach ($processOrder as $process) { $key = substr($process, 5, 6); $result[$key] = []; for ($i = 1; $i <= 12; $i++) { $result[$key][str_pad($i, 2, '0', STR_PAD_LEFT) . '月'] = ''; } $result[$key]['平均值'] = '0.00%'; } // 3. 汇总所有年份内数据,一次查出所有“工序-月份”数据 $dataList = \db('工单_质量考核汇总') ->alias('a') ->join('工单_工艺资料 b', 'a.Gy0_gdbh = b.Gy0_gdbh AND a.印件及工序 = b.Gy0_yjno AND a.工序 = b.Gy0_gxh') ->join('工单_印件资料 c', 'a.Gy0_gdbh = c.Yj_Gdbh AND a.印件及工序 = c.yj_Yjno') ->join('成品入仓 d', 'a.Gy0_gdbh = d.jjcp_gdbh AND a.印件及工序 = d.jjcp_yjno') ->join('设备_基本资料 e', 'a.sczl_jtbh = e.设备编号') ->whereIn('e.设备编组', $processOrder) ->where('d.jjcp_smb', 'like', '末%') ->where('a.sys_ny', 'like', $param['year'] . '%') ->field([ 'e.设备编组', 'a.sys_ny', 'SUM(a.班组制程废品/ a.联数) AS 制程废品', 'SUM(a.班组质检废品/ a.联数) AS 质检废品', 'SUM(a.班组产量/ a.联数) AS 产量' ]) ->group('e.设备编组, a.sys_ny') ->select(); //修正前计算方式 // // 4. 处理统计数据,填充到$result // $annual = []; // 年均合格率累加用 // foreach ($dataList as $item) { // $processKey = substr($item['设备编组'], 5, 6); // $monthKey = substr($item['sys_ny'], 4, 2) . '月'; // // $output = floatval($item['产量']); // $waste = floatval($item['制程废品']) + floatval($item['质检废品']); // $rate = $output > 0 ? (1 - $waste / $output) * 100 : 0; // $result[$processKey][$monthKey] = sprintf('%.2f%%', $rate); // // if (!isset($annual[$processKey])) { // $annual[$processKey] = ['sum' => 0, 'count' => 0]; // } // $annual[$processKey]['sum'] += $rate; // $annual[$processKey]['count']++; // } // // 5. 补充“平均值” // foreach ($annual as $processKey => $v) { // if ($v['count'] > 0) { // $result[$processKey]['平均值'] = sprintf('%.2f%%', $v['sum']/$v['count']); // } // } //修正后计算方式 // 【用于算平均值】 $yearTotal = []; // 4. 处理每月数据 foreach ($dataList as $item) { $processKey = substr($item['设备编组'], 5, 6); $monthKey = substr($item['sys_ny'], 4, 2) . '月'; $output = floatval($item['产量']); $waste = floatval($item['制程废品']) + floatval($item['质检废品']); $rate = $output > 0 ? (1 - $waste / $output) * 100 : 0; $result[$processKey][$monthKey] = sprintf('%.2f%%', $rate); // 【累计:总产量、总废品】 if (!isset($yearTotal[$processKey])) { $yearTotal[$processKey] = [ 'totalOutput' => 0, 'totalWaste' => 0 ]; } $yearTotal[$processKey]['totalOutput'] += $output; $yearTotal[$processKey]['totalWaste'] += $waste; } //打印总计 // echo "
";
// print_r($yearTotal);
// echo "";
// 【平均值:用全年总和计算】
foreach ($yearTotal as $processKey => $val) {
$totalOutput = $val['totalOutput'];
$totalWaste = $val['totalWaste'];
if ($totalOutput > 0) {
$avgRate = (1 - $totalWaste / $totalOutput) * 100;
$result[$processKey]['平均值'] = sprintf('%.2f%%', $avgRate);
} else {
$result[$processKey]['平均值'] = '0.00%';
}
}
// 6. 转前端格式
$formattedData = [];
foreach ($result as $process => $data) {
$row = array_merge(['工序类型' => $process], $data);
$formattedData[] = $row;
}
$this->success('成功', $formattedData);
}
/**
* 获取年分数据
* @return void
*/
public function GetYear()
{
if ($this->request->isGet() === false){
$this->error('请求错误');
}
$data = \db('工单_质量考核汇总')
->group('year')
->column('YEAR(STR_TO_DATE(sys_ny, "%Y%m")) as year');
$this->success('成功',$data);
}
/**
* 数据透视表
* @return null
* @throws \think\Exception
* @throws \think\db\exception\DataNotFoundException
* @throws \think\db\exception\ModelNotFoundException
* @throws \think\exception\DbException
*/
public function PoductData()
{
if (!$this->request->isGet()) {
$this->error('请求错误');
}
$param = $this->request->param();
if (empty($param['year'])) {
$this->error('参数错误');
}
// 获取设备编组列表(已按编号排序)
$processGroups = \db('设备_基本资料')
->whereNotNull('设备编组')
->group('设备编组')
->column('rtrim(设备编组) as 设备编组');
// 构建基础查询
$query = \db('工单_质量考核汇总')
->alias('a')
->field('
a.sczl_jtbh AS 机台编号,
a.Gy0_gdbh AS 工单编号,
a.印件及工序 AS 工序号,
a.产品名称 AS 印件名称,
a.工序 AS 工序,
a.工序名称,
b.Gy0_gxmc,
a.联数,
a.班组产量,
a.班组制程废品,
a.班组质检废品,
a.sczl_bzdh AS 班组编号,
b.印刷方式,
b.版距,
DATE_FORMAT(a.入仓日期, \'%Y%m\') AS 完工年月,
d.设备编组
')
->join('工单_工艺资料 b', 'a.Gy0_gdbh = b.Gy0_gdbh AND a.印件及工序 = b.Gy0_yjno AND a.工序 = b.Gy0_gxh')
->join('成品入仓 c', 'a.Gy0_gdbh = c.jjcp_gdbh AND a.印件及工序 = c.jjcp_yjno')
->join('设备_基本资料 d', 'a.sczl_jtbh = d.设备编号')
->where('a.sys_ny', 'like', $param['year'] . '%')
->where('a.工序名称', 'not like', '%机检%')
->where('c.jjcp_smb', 'like', '末%')
->where('a.工序名称', 'not like', '%拆片%');
// 获取总数
$total = clone $query;
$total = $total->count();
// 执行查询
$rawList = isset($param['page'], $param['limit'])
? $query->page($param['page'])->limit($param['limit'])->select()
: $query->select();
// 构建分类映射表
$groupMap = [];
foreach ($processGroups as $index => $group) {
// 提取机组名称核心词(去除编号和"机组"字样)
$groupName = preg_replace('/^\d+、/', '', $group); // 移除开头编号
$coreName = str_replace('机组', '', $groupName); // 移除尾部的"机组"
$groupMap[] = [
'id' => $index + 1,
'name' => $groupName,
'core' => $coreName
];
}
// 处理分类标记
$processedList = [];
foreach ($rawList as $item) {
foreach ($groupMap as $group) {
// 使用核心词进行模糊匹配
if (strpos($item['设备编组'], $group['core']) !== false) {
$item['type_id'] = $group['id'];
$item['type_name'] = $group['name'];
$processedList[] = $item;
continue 2;
}
}
}
// 按分类ID排序
usort($processedList, function($a, $b) {
return $a['type_id'] <=> $b['type_id'];
});
// 返回结构
$data['data'] = $processedList;
$data['total'] = $total;
$data['filtered_total'] = count($processedList);
return count($processedList) > 0
? $this->success('成功', $data)
: $this->error('未找到数据');
}
/**
* 月度色度数导出
* @return void
* @throws \think\db\exception\DataNotFoundException
* @throws \think\db\exception\ModelNotFoundException
* @throws \think\exception\DbException
*/
public function ChromaticityNumber()
{
if (!$this->request->isGet()) {
$this->error('请求错误');
}
$param = $this->request->param();
if (empty($param['month'])) {
$this->error('参数错误');
}
$month = date_create_from_format('Ym', $param['month'])->format('Y-m');
$where = ['a.sczl_rq' => ['like', $month . '%']];
$list = \db('设备_产量计酬')
->alias('a')
->join('工单_印件资料 c', 'a.sczl_gdbh = c.Yj_Gdbh AND a.sczl_yjno = c.yj_Yjno')
->join('工单_工艺资料 d', 'a.sczl_gdbh = d.Gy0_gdbh AND a.sczl_yjno = d.Gy0_yjno AND a.sczl_gxh = d.Gy0_gxh')
->join('设备_基本资料 e', 'a.sczl_jtbh = e.设备编号')
->field([
'a.sczl_gdbh' => '工单编号',
'a.sczl_yjno' => '印件号',
'a.sczl_gxh' => '工序号',
'd.Gy0_gxmc' => '工序名称',
'SUM(a.sczl_cl)' => '产量',
'a.sczl_ms' => '墨色数',
'rtrim(d.印刷方式)' => '印刷方式',
'rtrim(d.版距)' => '版距',
'rtrim(d.Gy0_SITE)' => '车间名称',
'rtrim(e.设备编组)' => '设备编组',
'a.sczl_jtbh'
])
->where($where)
->group('a.sczl_gdbh, a.sczl_yjno, a.sczl_gxh, a.sczl_rq, a.sczl_jtbh, a.sczl_bzdh')
->select();
$data = [];
if (!empty($list)) {
foreach ($list as $key => $value) {
// Convert ALL outputs to integers
$value['产量'] = (int)round($value['产量']);
if ($value['印刷方式'] === '卷对卷' && $value['版距'] != 0) {
$value['产量'] = (int)round($value['产量'] / $value['版距'] * 1000);
}
if($value['墨色数'] == 0 && $value['设备编组'] !== '11、检品机组'){
$value['墨色数'] = 1;
}
if($value['设备编组'] === '11、检品机组'){
$value['墨色数'] = 0;
}
$data[$key] = [
'gdbh' => $value['工单编号'],
'ms' => $value['墨色数'],
'产量' => $value['产量'],
'墨色' => $value['产量'] * $value['墨色数'],
'设备编组' => $value['设备编组']
];
}
}
$grouped = [];
foreach ($data as $item) {
$key = substr($item['设备编组'], 5, 6);
if (!isset($grouped[$key])) {
$grouped[$key] = [
'产量合计' => 0,
'工序名称' => $key,
'色度数' => 0
];
}
$grouped[$key]['产量合计'] += (int)$item['产量'];
$grouped[$key]['色度数'] += (int)$item['墨色'];
}
foreach ($grouped as &$group) {
$group['产量合计'] = (int)$group['产量合计'];
$group['色度数'] = (int)$group['色度数'];
}
$this->success('成功', array_values($grouped));
}
/**
* 年度质检废品率统计左侧菜单
* @return void
* @throws \think\db\exception\DataNotFoundException
* @throws \think\db\exception\ModelNotFoundException
* @throws \think\exception\DbException
*/
public function QualityInspectionGetTab()
{
if (!$this->request->isGet()) {
$this->error('请求错误');
}
$monthStats = \db('db_qczl')
->group('month')
->order('month desc')
->column("DATE_FORMAT(qczl_rq, '%Y%m') AS month");
// 按年月层次结构归类(返回树形结构)
$treeData = \db('db_qczl')
->field([
"DATE_FORMAT(qczl_rq, '%Y') AS year",
"DATE_FORMAT(qczl_rq, '%m') AS month",
"COUNT(*) AS total"
])
->order('year desc,month desc')
->group('year, month')
->select();
// 构建树形结构
$result = [];
foreach ($treeData as $item) {
$year = $item['year'];
$month = $year . $item['month'];
if (!isset($result[$year])) {
$result[$year] = [
'year' => $year,
'children' => []
];
}
$result[$year]['children'][] = [
'month' => $month,
'total' => $item['total']
];
}
$this->success('成功', $result);
}
/**
* 年度质检废品统计右侧上方列表
* @return void
* @throws \think\db\exception\DataNotFoundException
* @throws \think\db\exception\ModelNotFoundException
* @throws \think\exception\DbException
*/
public function QualityInspectionList()
{
if (!$this->request->isGet()) {
$this->error('请求错误');
}
$param = $this->request->param();
$where = ['年月' => ['like', $param['month'] . '%']];
// 查询工单列表
$workList = \db('rec_月度废品汇总')
->where($where)
->field("CONCAT(Gd_gdbh,'-',印件号) as 工单,实际投料")
->group('工单')
->select();
$work = [];
foreach ($workList as $item) {
$work[$item['工单']] = $item['实际投料'];
}
// 查询工单对应的废品类别首字母(按工单和首字母分组)
$WasteWorkList = \db('rec_月度废品汇总')
->where($where)
->field("CONCAT(Gd_gdbh,'-',印件号) as 工单, left(废品类别,1) as 废品类别首字母")
->group('工单, 废品类别首字母')
->order('废品类别首字母 asc')
->select();
$waste = [];
foreach ($WasteWorkList as $item) {
if (!isset($waste[$item['废品类别首字母']])) {
$waste[$item['废品类别首字母']] = [];
}
$waste[$item['废品类别首字母']][] = $item['工单'];
}
// 计算每个首字母的实际投料总和
$res = [];
foreach ($waste as $key => $item) {
$res[$key] = array_sum(array_intersect_key($work, array_flip($item)));
}
// 查询废品类别对应的废品数量
$wasteList = \db('rec_月度废品汇总')
->where($where)
->group('废品类别')
->order('废品类别 asc')
->column("sum(废品数量) as 废品数量", "废品类别");
// 从废品类别数据计算每个首字母的废品数量总和
$classification = [];
foreach ($wasteList as $category => $amount) {
$firstChar = substr($category, 0, 1);
if (!isset($classification[$firstChar])) {
$classification[$firstChar] = 0;
}
$classification[$firstChar] += $amount;
}
// 构建数据数组
$data = [];
foreach ($wasteList as $category => $amount) {
$firstChar = substr($category, 0, 1);
$number = $res[$firstChar] ?? 0;
$data[] = [
'废品类别' => $category,
'实际投料' => $number,
'废品数量' => $amount,
'质检废品率' => (round($amount/$number, 7) * 100) . '%',
];
}
// 添加首字母合计行
foreach ($classification as $firstChar => $amount) {
$number = $res[$firstChar] ?? 0;
$data[] = [
'废品类别' => $firstChar . '-合计',
'实际投料' => $number,
'废品数量' => $amount,
'质检废品率' => (round($amount/$number, 7) * 100) . '%',
];
}
$this->success('成功', $data);
}
//判断字符串首位是否为英文字母
function isFirstCharEnglish($str) {
if (mb_strlen($str) == 0) return false;
$firstChar = mb_substr($str, 0, 1);
return preg_match('/^[A-Za-z]$/u', $firstChar);
}
/**
* 年度质检废品率统计下方列表
* @return void
* @throws \think\db\exception\DataNotFoundException
* @throws \think\db\exception\ModelNotFoundException
* @throws \think\exception\DbException
*/
public function QualityInspectionDetailList()
{
if ($this->request->isGet() === false) {
$this->error('请求错误');
}
$param = $this->request->param();
$where = [
'年月' => ['like',$param['month'].'%'],
'废品类别' => $param['class']
];
$list = \db('rec_月度废品汇总')
->where($where)
->field('年月,客户编号,客户名称,产品名称,Gd_gdbh as 工单编号,印件号,实际投料,废品类别,sum(废品数量) as 废品数量,质检完工时间')
->group('工单编号,印件号,废品类别')
->select();
foreach ($list as $key => $item) {
$list[$key]['质检废品率'] = (round($item['废品数量']/$item['实际投料'], 7)*100).'%';
$list[$key]['年周数'] = substr($list[$key]['质检完工时间'],0,4).'年第'.date('W',strtotime($item['质检完工时间'])).'周';
}
$this->success('成功', $list);
}
/**
* 创建月度废品率系数
* @return void
* @throws \think\db\exception\DataNotFoundException
* @throws \think\db\exception\ModelNotFoundException
* @throws \think\exception\DbException
*/
public function QualityInspectionAdd()
{
if (!$this->request->isGet()) {
$this->error('请求错误');
}
$param = $this->request->param();
// 1. 修复WHERE条件(原来的第二个WHERE会覆盖第一个)
$where = ['jjcp_sj' => ['between', [$param['startMonth'], $param['endMonth']]]];
$where = ['jjcp_smb' => ['like', '末%']];
// 2. 优化字段选择,只选择必要的字段
$field = [
'a.qczl_gdbh', 'a.qczl_yjno', 'a.qczl_rq',
'c.成品编码', 'c.成品名称', 'd.规格',
'b.实际投料', 'e.客户编号', 'e.客户名称',
"DATE_FORMAT(c.jjcp_sj, '%Y%m') AS ym",
'c.jjcp_cpdh', 'c.jjcp_cpmc'
];
// 3. 添加fp_lb和fp_sl字段
for ($i = 1; $i <= 13; $i++) {
$field[] = "a.fp_lb{$i}";
$field[] = "a.fp_sl{$i}";
}
// 4. 执行查询
$list = \db('db_qczl')
->alias('a')
->join('工单_基本资料 b', 'a.qczl_gdbh = b.Gd_gdbh and a.qczl_yjno = b.行号', 'LEFT')
->join('成品入仓 c', 'a.qczl_gdbh = c.jjcp_gdbh and a.qczl_yjno = c.jjcp_yjno', 'LEFT')
->join('物料_存货编码 d', 'c.jjcp_cpdh = d.物料代码', 'LEFT')
->join('产品_基本资料 e', 'c.成品编码 = e.产品编号', 'LEFT')
->field($field)
->where($where)
->select();
if (empty($list)) {
$this->error('没有找到符合条件的数据');
}
$data = [];
$currentTime = date('Y-m-d H:i:s');
// 5. 优化循环处理
foreach ($list as $item) {
// 预先处理公共数据
$commonData = [
'年月' => $item['ym'],
'客户编号' => $item['客户编号'],
'客户名称' => $item['客户名称'],
'产品类别' => $item['规格'],
'产品编号' => $item['成品编码'],
'产品名称' => $item['成品名称'],
'Gd_gdbh' => $item['qczl_gdbh'],
'印件号' => $item['qczl_yjno'],
'Gd_cpdh' => $item['jjcp_cpdh'] ?? '',
'Gd_cpmc' => $item['jjcp_cpmc'] ?? '',
'实际投料' => ($item['实际投料'] ?? 0) * 10000,
'质检完工时间' => $item['qczl_rq'],
'sys_id' => $param['sys_id'],
'Sys_rq' => $currentTime
];
// 处理13个废品类别
for ($i = 1; $i <= 13; $i++) {
$lbField = "fp_lb{$i}";
$slField = "fp_sl{$i}";
if (!empty($item[$lbField]) && $this->isFirstCharEnglish($item[$lbField]) && $item[$slField] != 0) {
$data[] = array_merge($commonData, [
'废品类别' => $item[$lbField],
'废品数量' => $item[$slField] ?? 0
]);
}
}
}
if (empty($data)) {
$this->error('没有符合条件的数据需要插入');
}
// 6. 分批插入避免单次数据量过大
$chunks = array_chunk($data, 100); // 每批100条
$successCount = 0;
foreach ($chunks as $chunk) {
$result = \db('rec_月度废品汇总')->insertAll($chunk);
if ($result !== false) {
$successCount += $result;
}
}
if ($successCount > 0) {
$this->success("成功插入 {$successCount} 条数据");
} else {
$this->error('插入数据失败');
}
}
}