OrderSuperLoss.php 128 KB

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  1. <?php
  2. namespace app\api\controller;
  3. use app\common\controller\Api;
  4. use think\Cache;
  5. use think\Exception;
  6. use think\Log;
  7. use think\Queue;
  8. use \think\Request;
  9. use \think\Db;
  10. /**
  11. * 工单超节损核算接口
  12. */
  13. class OrderSuperLoss extends Api
  14. {
  15. protected $noNeedLogin = ['*'];
  16. protected $noNeedRight = ['*'];
  17. /**
  18. * 首页-已核查成品编号
  19. *
  20. */
  21. public function index()
  22. {
  23. $this->success('请求成功');
  24. }
  25. /**
  26. * 获取左侧菜单栏
  27. * @ApiMethod GET
  28. */
  29. public function getTab()
  30. {
  31. if (Request::instance()->isGet() == false) {
  32. $this->error('非法请求');
  33. }
  34. $sql = "SELECT
  35. DATE_FORMAT(a.jjcp_sj, '%Y-%m') AS date, -- Format the date for grouping
  36. RTRIM(b.`编号`) AS 编号,
  37. RTRIM(b.`名称`) AS 客户名称,
  38. COUNT(DISTINCT a.jjcp_gdbh) AS count
  39. FROM
  40. `成品入仓` a
  41. LEFT JOIN
  42. `物料_存货结构` b
  43. ON (CASE
  44. WHEN LEFT(a.`jjcp_cpdh`, 1) REGEXP '^[A-Za-z]' THEN LEFT(a.`jjcp_cpdh`, 5)
  45. ELSE LEFT(a.`jjcp_cpdh`, 4)
  46. END) = RTRIM(b.`编号`) -- Conditional join based on the first character
  47. WHERE
  48. a.jjcp_sj >= DATE_SUB(CURDATE(), INTERVAL 12 MONTH) -- Direct date comparison
  49. AND (a.jjcp_smb IN ('末 板', '末板')) -- Cleaner syntax for conditions
  50. AND a.`成品编码` != ''
  51. AND a.jjcp_sj >= '2025-01-01 00:00:00'
  52. GROUP BY
  53. DATE_FORMAT(a.jjcp_sj, '%Y-%m'), -- Group by formatted date
  54. RTRIM(b.`编号`)
  55. ORDER BY
  56. date DESC,
  57. 编号 ASC;";
  58. $data = Db::query($sql);
  59. // 创建一个新数组来存储整理后的数据
  60. $organizedData = [];
  61. // 遍历原始数据
  62. foreach ($data as $entry) {
  63. $date = date('Ym',strtotime($entry['date']));
  64. // 检查日期是否在已整理数据中存在
  65. if (isset($organizedData[$date])) {
  66. // 如果日期存在,将数据追加到该日期下
  67. $organizedData[$date][] = [
  68. '客户名称' => $entry['客户名称'],
  69. '客户编号' => $entry['编号'],
  70. 'total' => $entry['count'],
  71. ];
  72. // 统计该日期下所有数据的总和
  73. $organizedData[$date]['total_count'] += $entry['count'];
  74. } else {
  75. // 如果日期不存在,创建新的日期项并添加数据
  76. $organizedData[$date] = [
  77. [
  78. '客户名称' => $entry['客户名称'],
  79. '客户编号' => $entry['编号'],
  80. 'total' => $entry['count'],
  81. ]
  82. ];
  83. // 初始化该日期的总和
  84. $organizedData[$date]['total_count'] = $entry['count'];
  85. }
  86. }
  87. // 将整理后的数据调整为以日期和相加的总和为索引的格式
  88. $finalData = [];
  89. foreach ($organizedData as $date => $entries) {
  90. $totalCount = $entries['total_count'];
  91. $index = $date . '-' . $totalCount;
  92. unset($entries['total_count']);
  93. $finalData[$index] = $entries;
  94. }
  95. $this->success('请求成功',$finalData);
  96. }
  97. /**
  98. * 获取工单超节损工艺
  99. * @ApiMethod GET
  100. * @params string order
  101. */
  102. public function getOrderSuperLossGy(){
  103. if (Request::instance()->isGet() == false) {
  104. $this->error('非法请求');
  105. }
  106. $params = Request::instance()->param();
  107. if (!isset($params['order']) || empty($params['order'])) {
  108. $this->error('参数错误');
  109. }
  110. if (!isset($params['yjno']) || empty($params['yjno'])) {
  111. $this->error('参数错误');
  112. }
  113. $sql = "SELECT a.Gy0_gdbh,a.Gy0_yjno,a.Gy0_gxh,rtrim(a.Gy0_gxmc) as Gy0_gxmc,rtrim(a.Add_gxmc) as Add_gxmc,
  114. a.Gy0_ls,a.Gy0_Rate0,a.Gy0_Rate1,a.损耗系数,a.Gy0_ms,a.Gy0_计划接货数*a.Gy0_ls as Gy0_计划接货数,
  115. a.Gy0_计划损耗*a.Gy0_ls as Gy0_计划损耗,sum(b.sczl_cl) as total_cl,sum(b.sczl_zcfp) as total_fp,
  116. sum(c.sczl_cl) as cl,SUM(c.sczl_fp) as fp,rtrim(a.印刷方式) as 印刷方式,rtrim(a.版距) as 版距
  117. FROM `工单_工艺资料` a
  118. LEFT JOIN `设备_产量计酬` b ON a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_gxh = b.sczl_gxh
  119. LEFT JOIN `db_sczl` c ON a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_gxh = c.sczl_gxh
  120. WHERE a.Gy0_gdbh = '{$params['order']}' AND a.Gy0_yjno = '{$params['yjno']}' GROUP BY a.Gy0_gxh";
  121. $data = Db::query($sql);
  122. foreach ($data as $key=>$value){
  123. if (!empty($value['total_cl'])){
  124. $data[$key]['total_cl'] = $value['total_cl'] *$value['Gy0_ls'];
  125. }else{
  126. $data[$key]['total_cl'] =$value['cl'] *$value['Gy0_ls'];
  127. }
  128. if (!empty($value['total_fp'])){
  129. $data[$key]['total_fp'] = $value['total_fp'] *$value['Gy0_ls'];
  130. }else{
  131. $data[$key]['total_fp'] = $value['fp'] *$value['Gy0_ls'];
  132. }
  133. if ($value['印刷方式'] === '卷对卷'){
  134. $data[$key]['total_cl'] = ceil($data[$key]['total_cl'] / $value['版距']*1000);
  135. $data[$key]['total_fp'] = ceil($data[$key]['total_fp'] / $value['版距']*1000);
  136. }
  137. unset($data[$key]['cl']);
  138. unset($data[$key]['fp']);
  139. }
  140. $this->success('请求成功',$data);
  141. }
  142. /**
  143. * 工单超节损统计
  144. * @ApiMethod GET
  145. * @params string order
  146. * 节损奖 小盒0.02 大盒0.09
  147. */
  148. public function getOrderSuperLossCount(){
  149. if (Request::instance()->isGet() == false) {
  150. $this->error('非法请求');
  151. }
  152. $params = Request::instance()->param();
  153. if (!isset($params['order']) || empty($params['order'])) {
  154. $this->error('参数错误');
  155. }
  156. $order = $params['order'];
  157. $field = 'a.Gd_gdbh,rtrim(a.成品代号) as 成品代号,rtrim(a.成品名称) as 成品名称,rtrim(a.销售订单号) as 销售订单号,a.订单数量,c.yj_ls as ls,c.yj_ks as ks,SUM(b.st_sl) as 投料';
  158. $data =db('工单_基本资料')
  159. ->alias('a')
  160. ->join('物料_收发记录 b','a.Gd_gdbh = b.st_gdbh AND a.Gd_cpdh = b.cpdh')
  161. ->join('工单_印件资料 c','c.Yj_Gdbh = a.Gd_gdbh AND c.yj_Yjdh = a.Gd_cpdh')
  162. ->where('a.Gd_Gdbh',$order)
  163. ->where('a.行号',$params['yjno'])
  164. ->where('c.yj_Yjno',$params['yjno'])
  165. ->where(function($query) {
  166. $query->where('b.仓库编号', '101')
  167. ->whereOr('b.仓库编号', 'Y101');})
  168. ->field($field)
  169. ->find();
  170. if ($data['ls'] == 0){
  171. $data['ls'] === 1;
  172. }
  173. if ($data['ks'] == 0){
  174. $data['ks'] === 1;
  175. }
  176. $data['实际投料'] = number_format($data['投料'] * $data['ls'] * $data['ks'] / 10000, 4, '.', '');
  177. if($data['实际投料'] == 0){
  178. $this->error('投料数据为 0,请点击超节损页面“修正工单投料”按钮进行修正');
  179. return;
  180. }
  181. //查出成品数量及日期
  182. $cp_sql = "SELECT SUM(jjcp_sl) as cp_sl,MAX(jjcp_sj) as jjcp_sj FROM `成品入仓` WHERE jjcp_gdbh = '{$order}' AND jjcp_yjno = '{$params['yjno']}' GROUP BY jjcp_gdbh,jjcp_yjno";
  183. $cp_data = Db::query($cp_sql);
  184. if (empty($cp_data)){
  185. $this->success('此工单未查询到成品入库信息,请核查该工单是否已进入超节损');
  186. }
  187. $data['warehousing_num'] = $cp_data[0]['cp_sl'];
  188. $data['warehousing_date'] = substr($cp_data[0]['jjcp_sj'],0,10);
  189. $gxh_values = $this->getSuperLossProcessGxhList($order, $params['yjno']);
  190. if (empty($gxh_values)) {
  191. $this->error('未查询到报工工序');
  192. }
  193. $sczlProcessSub = $this->buildSczlProcessAggSubSql();
  194. $gy_data =db('工单_工艺资料')
  195. ->alias('a')
  196. ->field([
  197. 'a.Gy0_yjno', 'a.Gy0_gxh', 'RTRIM(a.Gy0_gxmc) as Gy0_gxmc','RTRIM(a.Add_gxmc) as Add_gxmc','a.Gy0_ks', 'a.Gy0_ls', 'a.Gy0_计划接货数*a.Gy0_ls as Gy0_计划接货数',
  198. 'a.Gy0_计划损耗', 'a.无形损承担比例','a.超节损承担比例','SUM(b.sczl_zcfp) as total_fp','SUM(b.sczl_cl) as total_cl','SUM(c.cl) as cl','SUM(c.fp) as fp',
  199. ])
  200. ->join('设备_产量计酬 b', 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh','left')
  201. ->join([$sczlProcessSub => 'c'], 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh', 'left')
  202. ->where([
  203. 'a.Gy0_gdbh' => $order,
  204. 'a.Gy0_yjno' => $params['yjno'],
  205. 'a.Gy0_gxh' => ['in', $gxh_values]
  206. ])
  207. ->group('a.Gy0_yjno,a.Gy0_gxh')
  208. ->select();
  209. $arr = [];
  210. $plan_loss = [];//工单计划损耗
  211. foreach ($gy_data as $k=>$v){
  212. $rate = round($v['Gy0_计划损耗'] / $v['Gy0_计划接货数'],5);
  213. $arr[$k] = floor($rate * 10000) /10000;
  214. $plan_loss[$k] = $v['Gy0_计划损耗'];
  215. }
  216. $target_rate = (1-array_sum($arr))*100;
  217. $data['target_rate'] =$target_rate.'%'; //目标合格率
  218. $real_rate = $cp_data[0]['cp_sl'] / ((float)$data['实际投料'] * 10000) *100;
  219. $data['real_rate'] = number_format($real_rate,2) . '%';//实际合格率
  220. //制程废品
  221. $zzfp_data =db('设备_产量计酬')->where('sczl_gdbh',$order)->where('sczl_yjno',$params['yjno'])->value('SUM(sczl_zcfp) as sczl_zcfp');
  222. //联数
  223. $ls =db('工单_工艺资料')->where('Gy0_gdbh',$order)->field('Gy0_ls,Gy0_ks')->find();
  224. //制程废品*ls
  225. $data['zcfp'] = $zzfp_data * $ls['Gy0_ls'] * $ls['Gy0_ks'];
  226. //废品数量
  227. $wasteTotal = db('db_qczl')->where('qczl_gdbh',$order)->where('qczl_yjno',$params['yjno'])->sum('qczl_fp');
  228. if (empty($wasteTotal)){
  229. $wasteTotal = 0;
  230. }
  231. //废品合计
  232. $waste_total = $data['zcfp'] + $wasteTotal;
  233. //工单无形损
  234. $data['intangible_loss'] = (int)((float)$data['实际投料'] *10000 - $cp_data[0]['cp_sl'] - $waste_total);
  235. $out_sql = "SELECT fp_sl1,fp_sl2,fp_sl3,fp_sl4,fp_sl5,fp_sl6,fp_sl7,fp_sl8,fp_sl9,fp_sl10,fp_sl11,fp_sl12,fp_sl13,
  236. fp_lb1,fp_lb2,fp_lb3,fp_lb4,fp_lb5,fp_lb6,fp_lb7,fp_lb8,fp_lb9,fp_lb10,fp_lb11,fp_lb12,fp_lb13,
  237. fp_bh1,fp_bh2,fp_bh3,fp_bh4,fp_bh5,fp_bh6,fp_bh7,fp_bh8,fp_bh9,fp_bh10,fp_bh11,fp_bh12,fp_bh13,
  238. fp_gxmc1,fp_gxmc2,fp_gxmc3,fp_gxmc4,fp_gxmc5,fp_gxmc6,fp_gxmc7,fp_gxmc8,fp_gxmc9,fp_gxmc10,fp_gxmc11,fp_gxmc12,fp_gxmc13,UniqId
  239. FROM db_qczl WHERE qczl_gdbh = '{$order}' AND qczl_yjno = '{$params['yjno']}'";
  240. $waste_out = Db::query($out_sql);
  241. $list = []; //外发废数组
  242. $quality = [];//质检废数组
  243. $material = [];//材料废数组
  244. $change = [];//零头处理数组
  245. $jijian = [];//机检数据
  246. $j = 0;
  247. $m = 0;
  248. $n = 0;
  249. $l = 0;
  250. $s = 0;
  251. foreach ($waste_out as $entry) {
  252. for ($i = 1; $i <= 13; $i++) {
  253. $labelKey = "fp_lb" . $i;
  254. $bhKey = "fp_bh" . $i;
  255. $gxmcKey = "fp_gxmc" . $i;
  256. $slKey = "fp_sl" . $i;
  257. if (!empty($entry[$labelKey])) {
  258. //外发废
  259. if (substr($entry[$labelKey],0,3) == 'M04'){
  260. $list[$j]= $entry[$slKey];
  261. $j++;
  262. }
  263. //材料废
  264. if (substr($entry[$labelKey],0,1) == 'L' ){
  265. $material[$n]= $entry[$slKey];
  266. $n++;
  267. }
  268. //零头处理
  269. if (substr($entry[$labelKey],0,3) == 'M01' ){
  270. $change[$l]= $entry[$slKey];
  271. $l++;
  272. }
  273. //机检数据
  274. if (substr($entry[$labelKey],0,1) == 'K' ){
  275. $jijian[$s]= $entry[$slKey];
  276. $s++;
  277. }
  278. }
  279. $quality[$m]= $entry[$slKey];
  280. $m++;
  281. }
  282. }
  283. $data['材料废'] = array_sum($material); //材料废
  284. $data['零头处理'] = array_sum($change); //零头处理
  285. $data['外发废'] = array_sum($list);//外发废
  286. $data['工单质检废'] = array_sum($quality);//质检废
  287. $data['机检废品'] = array_sum($jijian);
  288. $plan_total = $this->getIntangibleAllocationPlanLossTotal($order, $params['yjno'], $gxh_values);
  289. if ($plan_total == 0) {
  290. $this->error('计划损耗数据为 0,请到工单资料管理页面修改工艺资料中选择正确的工序损耗');
  291. return;
  292. }
  293. //单据列表最后统计
  294. $total = [];
  295. $total['plan_loss'] = 0;
  296. $total['total_fp'] = 0;
  297. $total['waste_quality'] = 0;
  298. $total['waste_intangible'] = 0;
  299. $total['reward'] = 0; //超节损奖励数组
  300. //按工序打印
  301. if ($params['type'] == 1){
  302. $total['total_waste'] = 0;
  303. $total['loss'] = 0;
  304. $processIntangibleShares = $this->buildProcessIntangibleShareMap(
  305. $order,
  306. $params['yjno'],
  307. $gxh_values,
  308. floatval($data['intangible_loss'])
  309. );
  310. foreach ($gy_data as $k=>$item){
  311. $gy_data[$k]['Gy0_计划损耗'] = $item['Gy0_计划损耗']*$item['Gy0_ls']*$item['Gy0_ks'];
  312. $gy_data[$k]['waste_quality'] = 0;
  313. $gy_data[$k]['total_fp'] = $item['total_fp'] * $item['Gy0_ls'];
  314. $gy_data[$k]['total_cl'] = $item['total_cl'] * $item['Gy0_ls'];
  315. $gy_data[$k]['intangible_loss'] = (int)($processIntangibleShares[$this->normalizeGxhKey($item['Gy0_gxh'])] ?? 0);
  316. foreach ($waste_out as $entry) {
  317. for ($i = 1; $i <= 13; $i++) {
  318. $gxmcKey = "fp_gxmc" . $i;
  319. $slKey = "fp_sl" . $i;
  320. if (substr($entry[$gxmcKey], 0, 2) == $item['Gy0_gxh']
  321. && !$this->isMachineInspectionProcess((string)$item['Gy0_gxmc'])) {
  322. $gy_data[$k]['waste_quality'] += $entry[$slKey];
  323. }
  324. }
  325. }
  326. //报废合计
  327. $gy_data[$k]['total_waste'] = $gy_data[$k]['waste_quality'] + $gy_data[$k]['intangible_loss'] + $gy_data[$k]['total_fp'];
  328. //工序节损数
  329. $gy_data[$k]['loss'] = $item['Gy0_计划损耗'] * $item['Gy0_ls'] * $item['Gy0_ks'] - $gy_data[$k]['total_waste'];
  330. $this->applyMachineInspectionProcessLossRules(
  331. (string)$item['Gy0_gxmc'],
  332. (int)$gy_data[$k]['Gy0_计划损耗'],
  333. $gy_data[$k]
  334. );
  335. //占投料报废率
  336. $gy_data[$k]['loss_rate'] = number_format($gy_data[$k]['loss'] / $item['Gy0_计划接货数'],4) * 100 .'%';
  337. //工序目标报废率
  338. $target_loss_rate = floor($item['Gy0_计划损耗'] / $item['Gy0_计划接货数'] * 10000) / 10000;
  339. if ($target_loss_rate == 0){
  340. $target_loss_rate = round($item['Gy0_计划损耗'] / $item['Gy0_计划接货数'] * 10000) / 10000;
  341. }
  342. $gy_data[$k]['target_loss_rate'] = $target_loss_rate * 100 . '%';
  343. //工序实际报废率
  344. $gy_data[$k]['actual_loss_rate'] = number_format($gy_data[$k]['total_waste'] / ($data['实际投料']*10000),4) * 100 .'%';
  345. $gy_data[$k]['超节损承担比例'] = number_format($item['超节损承担比例'],4) * 100 .'%';
  346. $guige = \db('物料_存货编码')
  347. ->where('物料代码',$data['成品代号'])
  348. ->value('rtrim(规格)');
  349. //工序超节损金额
  350. if ($guige === '小盒'){
  351. $moneyRate = 0.02;
  352. }else{
  353. $moneyRate = 0.09;
  354. }
  355. if ($this->isSuperLossRewardExcluded((string)$item['Gy0_gxmc'])) {
  356. $gy_data[$k]['工序超节损金额'] = '0.000000';
  357. } else {
  358. $gy_data[$k]['工序超节损金额'] = number_format($gy_data[$k]['loss'] * $item['超节损承担比例'] * $moneyRate, 4);
  359. }
  360. $total['plan_loss'] += $gy_data[$k]['Gy0_计划损耗'];
  361. $total['total_fp'] += $gy_data[$k]['total_fp'];
  362. $total['waste_quality'] += $gy_data[$k]['waste_quality'];
  363. $total['waste_intangible'] += $gy_data[$k]['intangible_loss'];
  364. $total['total_waste'] += $gy_data[$k]['total_waste'];
  365. $total['loss'] += $gy_data[$k]['loss'];
  366. $total['reward'] += floatval(str_replace(',', '', $gy_data[$k]['工序超节损金额']));
  367. }
  368. $feedQty = floatval($data['实际投料']) * 10000;
  369. $realRateVal = $feedQty > 0 ? (floatval($cp_data[0]['cp_sl']) / $feedQty * 100) : 0;
  370. $rewardMultiplier = $this->resolveSuperLossRewardMultiplier(
  371. floatval($target_rate),
  372. $realRateVal,
  373. floatval($data['材料废'] ?? 0),
  374. $feedQty
  375. );
  376. $data['reward_rate'] = (string)$rewardMultiplier;
  377. $data['材料废占比'] = $feedQty > 0
  378. ? number_format(floatval($data['材料废'] ?? 0) / $feedQty * 100, 4) . '%'
  379. : null;
  380. if ($rewardMultiplier > 1) {
  381. $total['reward'] = 0;
  382. foreach ($gy_data as $k => $item) {
  383. $baseReward = floatval(str_replace(',', '', (string)$gy_data[$k]['工序超节损金额']));
  384. if ($baseReward != 0.0) {
  385. $gy_data[$k]['工序超节损金额'] = number_format($baseReward * $rewardMultiplier, 4);
  386. }
  387. $total['reward'] += floatval(str_replace(',', '', $gy_data[$k]['工序超节损金额']));
  388. }
  389. }
  390. $total['reward'] = number_format($total['reward'], 2);
  391. $data['gy_data'] = $gy_data;
  392. $data['total'] = $total;
  393. $this->success('请求成功',$data);
  394. }else{ //按班组打印
  395. //总产量数据
  396. $total_cl_data = \db('工单_工艺资料')->alias('a')
  397. ->field(['a.Gy0_yjno', 'a.Gy0_gxh','a.Gy0_ls', 'SUM(b.sczl_cl) as total_cl', 'SUM(c.sczl_cl) as cl'])
  398. ->join('设备_产量计酬 b', 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh','left')
  399. ->join('db_sczl c', 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh','left')
  400. ->where([
  401. 'a.Gy0_gdbh' => $order,
  402. 'a.Gy0_yjno' => $params['yjno'],
  403. 'a.Gy0_gxh' => ['IN', $gxh_values],
  404. 'b.sczl_cl|c.sczl_cl' => ['>', 0]
  405. ])
  406. ->group('b.sczl_gxh')
  407. ->order('a.Gy0_gxh')
  408. ->select();
  409. $sczlTeamSub = $this->buildSczlTeamAggSubSql();
  410. //按班组分的产量数据
  411. $gy_data =db('工单_工艺资料')
  412. ->alias('a')
  413. ->field([
  414. 'a.Gy0_yjno', 'a.Gy0_gxh', 'a.Gy0_ls', 'a.Gy0_ks' ,'a.Gy0_计划损耗', 'a.无形损承担比例', 'a.超节损承担比例', 'b.sczl_gxmc',
  415. 'SUM(b.sczl_zcfp) as sczl_zcfp', 'SUM(b.sczl_cl) as total_cl',
  416. 'b.sczl_bh1', 'b.sczl_bh2', 'b.sczl_bh3', 'b.sczl_bh4', 'b.sczl_bh5', 'b.sczl_bh6',
  417. 'b.sczl_bh7', 'b.sczl_bh8', 'b.sczl_bh9', 'b.sczl_bh10',
  418. 'c.gxmc', 'c.cl', 'c.fp', 'c.sczl_bh1 as sczl_bh'
  419. ])
  420. ->join('设备_产量计酬 b', 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh','left')
  421. ->join([$sczlTeamSub => 'c'], 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh AND IFNULL(b.sczl_bh1,\'\') = IFNULL(c.sczl_bh1,\'\')', 'left')
  422. ->where([
  423. 'a.Gy0_gdbh' => $order,
  424. 'a.Gy0_yjno' => $params['yjno'],
  425. 'a.Gy0_gxh' => ['in', $gxh_values],
  426. 'b.sczl_cl|c.cl' => ['>', 0]
  427. ])
  428. ->group('b.sczl_gxh, b.sczl_bh1, CASE WHEN b.sczl_bh2 = "000000" THEN "" ELSE b.sczl_bh2 END, b.sczl_bh3,
  429. b.sczl_bh4, b.sczl_bh5, b.sczl_bh6, b.sczl_bh7, b.sczl_bh8, b.sczl_bh9')
  430. ->order('a.Gy0_gxh asc, b.开工时间 asc')
  431. ->select();
  432. foreach ($gy_data as $key=>$value){
  433. $gy_data[$key]['Gy0_yjno'] = $value['Gy0_yjno'] > 10 ? $value['Gy0_yjno'] : '0'.$value['Gy0_yjno'];
  434. //每道工序的产量(按班组分)
  435. $gy_data[$key]['total_cl'] = $value['total_cl'] * $value['Gy0_ls'];
  436. if (empty($value['total_cl'])){
  437. $gy_data[$key]['total_cl'] = $value['cl'] * $value['Gy0_ls'];
  438. }
  439. $value['Gy0_计划损耗'] = $value['Gy0_计划损耗']*$value['Gy0_ls']*$value['Gy0_ks'];
  440. //计算每道工序的计划损耗
  441. foreach ($total_cl_data as $k=>$v){
  442. //每道工序的总产量
  443. $cl = $v['total_cl'] * $v['Gy0_ls'];
  444. if (empty($cl)){
  445. $cl = $v['cl'] * $v['Gy0_ls'];
  446. }
  447. if ($value['Gy0_yjno'] == $v['Gy0_yjno'] && $value['Gy0_gxh'] == $v['Gy0_gxh']){
  448. $gy_data[$key]['计划损耗'] = round($gy_data[$key]['total_cl'] / $cl * $value['Gy0_计划损耗']);
  449. }
  450. }
  451. //每道工序的制程废品(按班组分)
  452. $gy_data[$key]['sczl_zcfp'] = $value['sczl_zcfp'] * $value['Gy0_ls'];
  453. if (empty($value['sczl_zcfp'])){
  454. $gy_data[$key]['sczl_zcfp'] = $value['fp'] * $value['Gy0_ls'];
  455. }
  456. //计算每道工序的质检废(按班组)
  457. $gy_data[$key]['sczl_gxmc'] = $value['sczl_gxmc'];
  458. if (empty($value['sczl_gxmc'])){
  459. $gy_data[$key]['sczl_gxmc'] = $value['gxmc'];
  460. }
  461. if (empty($value['sczl_bh1']) || is_null($value['sczl_bh1'])) {
  462. $value['sczl_bh1'] = $value['sczl_bh'] ?? '';
  463. }
  464. $gy_data[$key]['sczl_bh1'] = $value['sczl_bh1'];
  465. $gy_data[$key]['质检废'] = 0;
  466. foreach ($waste_out as $entry) {
  467. for ($i = 1; $i <= 13; $i++) {
  468. $gxmcKey = "fp_gxmc" . $i;
  469. $slKey = "fp_sl" . $i;
  470. $bhKey = "fp_bh" . $i;
  471. if ((int)substr($entry[$gxmcKey],0,2) == $value['Gy0_gxh'] && $entry[$bhKey] == $value['sczl_bh1']){
  472. $gy_data[$key]['质检废'] += $entry[$slKey];
  473. }
  474. }
  475. }
  476. //班组成员
  477. $nameArr = [];
  478. for ($j = 1; $j <= 10; $j++) {
  479. $bhKey = "sczl_bh" . $j;
  480. if (!empty($value[$bhKey])){
  481. $name = \db('人事_基本资料')->where('员工编号',$value[$bhKey])->value('rtrim(员工姓名)');
  482. array_push($nameArr,$name);
  483. }
  484. }
  485. $gy_data[$key]['member'] = implode(' ',$nameArr);
  486. unset($gy_data[$key]['Gy0_计划损耗']);
  487. unset($gy_data[$key]['gxmc']);
  488. unset($gy_data[$key]['cl']);
  489. unset($gy_data[$key]['fp']);
  490. unset($gy_data[$key]['sczl_bh']);
  491. }
  492. $this->assignIntangibleLossToGyDataRows(
  493. $gy_data,
  494. $order,
  495. $params['yjno'],
  496. $gxh_values,
  497. floatval($data['intangible_loss'])
  498. );
  499. $i = 0;
  500. foreach ($gy_data as &$item) {
  501. $sczl_bh1 = $item['sczl_bh1'];
  502. $total_cl = $item['total_cl'];
  503. //节损数量
  504. if ($item['无形损分摊'] > 0){
  505. $total_waste = $item['质检废'] + $item['sczl_zcfp'] + $item['无形损分摊'];
  506. }else{
  507. $total_waste = $item['质检废'] + $item['sczl_zcfp'];
  508. }
  509. $gy_data[$i]['节损数量'] = $item['计划损耗'] - $total_waste;
  510. //节损奖
  511. $guige = \db('物料_存货编码')
  512. ->where('物料代码',$data['成品代号'])
  513. ->value('rtrim(规格)');
  514. //工序超节损金额
  515. if ($guige === '小盒'){
  516. $moneyRate = 0.02;
  517. }else{
  518. $moneyRate = 0.09;
  519. }
  520. if ($this->isSuperLossRewardExcluded((string)$item['sczl_gxmc'])) {
  521. $gy_data[$i]['节损奖'] = 0;
  522. } else {
  523. $gy_data[$i]['节损奖'] = number_format($gy_data[$i]['节损数量'] * $item['超节损承担比例'] * $moneyRate, 4);
  524. }
  525. $gy_data[$i]['超节损承担比例'] = number_format($item['超节损承担比例'],4) * 100 .'%';
  526. $total['plan_loss'] += $item['计划损耗'];
  527. $total['total_fp'] += $item['sczl_zcfp'];
  528. $total['waste_quality'] += $item['质检废'];
  529. $total['waste_intangible'] += $item['无形损分摊'];
  530. $total['reward'] += floatval(str_replace(',', '', $gy_data[$i]['节损奖']));
  531. $i++;
  532. }
  533. $feedQty = floatval($data['实际投料']) * 10000;
  534. $realRateVal = $feedQty > 0 ? (floatval($cp_data[0]['cp_sl']) / $feedQty * 100) : 0;
  535. $rewardMultiplier = $this->resolveSuperLossRewardMultiplier(
  536. floatval($target_rate),
  537. $realRateVal,
  538. floatval($data['材料废'] ?? 0),
  539. $feedQty
  540. );
  541. $data['reward_rate'] = (string)$rewardMultiplier;
  542. if ($rewardMultiplier > 1) {
  543. $total['reward'] = 0;
  544. foreach ($gy_data as $idx => $item) {
  545. $baseReward = floatval(str_replace(',', '', (string)$gy_data[$idx]['节损奖']));
  546. if ($baseReward != 0.0) {
  547. $gy_data[$idx]['节损奖'] = number_format($baseReward * $rewardMultiplier, 4);
  548. }
  549. $total['reward'] += floatval(str_replace(',', '', $gy_data[$idx]['节损奖']));
  550. }
  551. }
  552. $total['reward'] = number_format($total['reward'],2);
  553. $data['gy_data'] = $gy_data;
  554. $data['total'] = $total;
  555. $this->success('请求成功',$data);
  556. }
  557. }
  558. /**
  559. * 获取工单工艺
  560. * @ApiMethod GET
  561. * @params string order
  562. */
  563. public function getOrderGy(){
  564. if (Request::instance()->isGet() == false) {
  565. $this->error('非法请求');
  566. }
  567. $params = Request::instance()->param();
  568. if (!isset($params['order']) || empty($params['order'])) {
  569. $this->error('参数错误');
  570. }
  571. $order = $params['order'];
  572. $field = 'Gy0_yjno,Gy0_gxh,rtrim(Gy0_gxmc) as Gy0_gxmc,rtrim(Add_gxmc) as Add_gxmc,Gy0_rate0,Gy0_rate1,损耗系数,无形损承担比例 as loss_one,超节损承担比例 as loss_two,超节损核算单价 as loss_thr,UniqId';
  573. $data =db('工单_工艺资料')->where('Gy0_gdbh',$order)->where('Gy0_yjno',$params['yjno'])->field($field)->select();
  574. $this->success('请求成功',$data);
  575. }
  576. /**
  577. * 更新工单工艺
  578. * @ApiMethod POST
  579. * @params array data
  580. */
  581. public function updateOrderGy(){
  582. if (Request::instance()->isPost() == false) {
  583. $this->error('非法请求');
  584. }
  585. $params = Request::instance()->post();
  586. if (!isset($params) || !isset($params[0]['UniqId'])){
  587. $this->error('参数不能为空');
  588. }
  589. $i = 0;
  590. foreach ($params as $key=>$value){
  591. $data = [];
  592. $data['无形损承担比例'] = $value['loss_one'];
  593. $data['超节损承担比例'] = $value['loss_two'];
  594. $data['超节损核算单价'] = $value['loss_thr'];
  595. $sql =db('工单_工艺资料')->where('UniqId',$value['UniqId'])->fetchSql(true)->update($data);
  596. $res = Db::query($sql);
  597. if ($res !== false){
  598. $i++;
  599. }
  600. }
  601. if ($i !== 0){
  602. $this->success('更新成功');
  603. }else{
  604. $this->error('更新失败');
  605. }
  606. }
  607. /**
  608. * 获取工单印件考核资料
  609. * @ApiMethod GET
  610. * @params string order
  611. */
  612. public function getOrderYj(){
  613. if (Request::instance()->isGet() == false) {
  614. $this->error('非法请求');
  615. }
  616. $params = Request::instance()->request();
  617. if (!isset($params['order']) || empty($params['order'])) {
  618. $this->error('参数错误');
  619. }
  620. if (!isset($params['yjno']) || empty($params['yjno'])) {
  621. $this->error('参数错误');
  622. }
  623. $data =db('工单_印件资料')
  624. ->where('Yj_gdbh',$params['order'])
  625. ->where('Yj_Yjno', $params['yjno'])
  626. ->field('Yj_gdbh,rtrim(yj_Yjdh) as yj_Yjdh,yj_Yjno,rtrim(yj_yjmc) as yj_yjmc,质量考核')->find();
  627. $this->success('请求成功',$data);
  628. }
  629. /**
  630. * 更新工单印件考核资料
  631. * @ApiMethod POST
  632. * @params array data
  633. */
  634. public function updateOrderYj(){
  635. if ($this->request->isGet() === false){
  636. $this->error('请求错误');
  637. }
  638. $params = $this->request->get();
  639. if (!isset($params['order'])){
  640. $this->error('参数不能为空');
  641. }
  642. if (!isset($params['yj_yjno'])){
  643. $this->error('参数不能为空');
  644. }
  645. if (!isset($params['examine'])){
  646. $this->error('参数不能为空');
  647. }
  648. if ($params['examine'] === '参与'){
  649. $examine = 0;
  650. }else{
  651. $examine = 1;
  652. }
  653. $where['Yj_Gdbh'] = $params['order'];
  654. $where['yj_Yjno'] = $params['yj_yjno'];
  655. $sql =db('工单_印件资料')->where($where)->fetchSql(true)->update(['质量考核'=>$examine]);
  656. $res = \db()->query($sql);
  657. $returnData = $this->OneOrderSuperLoss($where['Yj_Gdbh'],$where['yj_Yjno']);
  658. db('工单_质量考核汇总')
  659. ->where('Gy0_gdbh',$where['Yj_Gdbh'])
  660. ->where('印件及工序',$where['yj_Yjno'])
  661. ->delete();
  662. $sql = db('工单_质量考核汇总')->fetchSql(true)->insertAll($returnData);
  663. $result = db()->query($sql);
  664. if($result===false) $this->error('失败');
  665. if ($res !== false){
  666. $this->success('更新成功');
  667. }else{
  668. $this->error('更新失败');
  669. }
  670. }
  671. /**
  672. * 获取修正工单实际投料列表
  673. * @ApiMethod GET
  674. * @params string year
  675. * @params string month
  676. */
  677. public function getOrderFeedList(){
  678. if (Request::instance()->isGet() == false) {
  679. $this->error('非法请求');
  680. }
  681. $params = Request::instance()->request();
  682. if (empty($params['workorder']) || empty($params['yjno'])) {
  683. $this->error('参数错误');
  684. }
  685. $field = "a.Gd_gdbh,rtrim(c.yj_Yjdh) as yj_yjdh,c.yj_Yjno, c.yj_ks,c.yj_ls,rtrim(c.yj_zzdh) as yj_zzdh,
  686. rtrim(b.BOM_物料名称) as BOM_物料名称,rtrim(c.yj_tlgg) as yj_tlgg,rtrim(d.st_dw) as BOM_投料单位,
  687. a.订单数量,c.yj_平张投料, b.BOM_实际用量,d.st_sl as 实际投料,d.st_oldSl as 原投料,a.投料确认,
  688. d.Uniqid as UniqId,d.mod_number";
  689. $data =db('工单_基本资料')->alias('a')
  690. ->join('工单_印件资料 c','a.Gd_gdbh = c.Yj_Gdbh ','left')
  691. ->join('工单_bom资料 b','c.Yj_Gdbh = b.BOM_工单编号 AND c.yj_zzdh = b.BOM_物料编码','left')
  692. ->join('物料_收发记录 d','a.Gd_gdbh = d.st_gdbh AND d.cpdh = c.yj_Yjdh')
  693. ->where('a.Gd_gdbh',$params['workorder'])
  694. ->where('c.yj_Yjno',$params['yjno'])
  695. ->where(function($query) {
  696. $query->where('d.仓库编号', '101')
  697. ->whereOr('d.仓库编号', 'Y101');})
  698. ->field($field)
  699. ->group('a.Gd_gdbh,d.Uniqid')
  700. ->order('b.BOM_投料单位,a.UniqId asc')
  701. ->select();
  702. if (empty($data)){
  703. $this->success('请求成功');
  704. }
  705. foreach ($data as $key=>$value){
  706. $len = stripos($value['yj_tlgg'],'/');
  707. if ($len){
  708. $name = substr($value['yj_tlgg'],0,$len);
  709. $len_two = stripos($value['yj_tlgg'],'(');
  710. if ($len_two){
  711. $name = substr($name,0,$len_two);
  712. }
  713. $data[$key]['yj_tlgg'] = $name;
  714. }
  715. $data[$key]['rate'] = '';
  716. if (empty($value['原投料'])){
  717. $data[$key]['原投料'] = $value['实际投料'];
  718. }
  719. if ($value['mod_number'] === 0){
  720. $data[$key]['实际投料'] = '';
  721. }
  722. }
  723. $this->success('请求成功',$data);
  724. }
  725. /**
  726. * 更新工单实际投料
  727. * @ApiMethod POST
  728. * @params int UniqId
  729. * @params string number
  730. */
  731. public function updateOrderFeed(){
  732. if (Request::instance()->isPost() == false) {
  733. $this->error('非法请求');
  734. }
  735. $params = Request::instance()->post();
  736. if (!isset($params[0]['UniqId']) || empty($params[0]['UniqId'])){
  737. $this->error('参数错误');
  738. }
  739. $i = 0;
  740. $list = \db('物料_收发记录')->where('Uniqid',$params['0']['UniqId'])->find();
  741. foreach ($params as $key=>$value){
  742. $mod_num = \db('物料_收发记录')
  743. ->where('Uniqid',$value['UniqId'])
  744. ->value('mod_number');
  745. $tl_sql = \db('物料_收发记录')
  746. ->where('Uniqid',$value['UniqId'])
  747. ->fetchSql(true)
  748. ->update(['st_sl'=>$value['number'],'st_oldSl'=>$value['old_number'],'mod_number'=>$mod_num+1,'st_dw' => $value['dw']]);
  749. $tlRes = Db::query($tl_sql);
  750. if (!$tlRes){
  751. $i++;
  752. }
  753. }
  754. $total_num = \db('物料_收发记录')
  755. ->alias('a')
  756. ->field('SUM(a.st_sl) as 投料数量,b.yj_ls,b.yj_ks')
  757. ->join('工单_印件资料 b','a.st_gdbh = b.Yj_Gdbh AND a.cpdh = b.yj_yjdh')
  758. ->where('a.st_gdbh',$list['st_gdbh'])
  759. ->where('a.cpdh',$list['cpdh'])
  760. ->where(function($query) {
  761. $query->where('a.仓库编号', '101')
  762. ->whereOr('a.仓库编号', 'Y101');})
  763. ->find();
  764. $number = $total_num['投料数量']/10000*$total_num['yj_ls']*$total_num['yj_ks'];
  765. $res_sql = db('工单_基本资料')->where('Gd_gdbh',$list['st_gdbh'])->where('Gd_cpdh',$list['cpdh'])->fetchSql(true)->setField('实际投料',$number);
  766. $res = Db::query($res_sql);
  767. $data['yj_实际投料'] = $number;
  768. $yj_sql =db('工单_印件资料')->where('Yj_Gdbh',$list['st_gdbh'])->where('yj_Yjdh',$list['cpdh'])->fetchSql(true)->update($data);
  769. $yjRes = Db::query($yj_sql);
  770. $yjno = db('工单_印件资料')->where('Yj_Gdbh',$list['st_gdbh'])->where('yj_Yjdh',$list['cpdh'])->column('yj_Yjno')[0];
  771. /**
  772. * 重新计算工单超节损数据
  773. **/
  774. $result = $this->OneOrderSuperLoss($list['st_gdbh'],$yjno);
  775. //先删除数据
  776. \db('工单_质量考核汇总')
  777. ->where('Gy0_gdbh',$list['st_gdbh'])
  778. ->where('印件及工序',$yjno)
  779. ->delete();
  780. //插入新数据
  781. $lossSql = \db('工单_质量考核汇总')->fetchSql(true)->insertAll($result);
  782. $lossRes = \db()->query($lossSql);
  783. if ($i != 0 && $lossRes !== false){
  784. $this->success('更新成功');
  785. }else{
  786. $this->error('更新失败');
  787. }
  788. }
  789. /**
  790. * 工单工序产量统计
  791. * @ApiMethod GET
  792. * @params string order
  793. */
  794. public function getOrderProcessCount(){
  795. if (Request::instance()->isGet() == false) {
  796. $this->error('非法请求');
  797. }
  798. $params = Request::instance()->request();
  799. if (empty($params['order']) || empty($params['order'])) {
  800. $this->error('参数错误');
  801. }
  802. if (empty($params['yjno']) || empty($params['yjno'])) {
  803. $this->error('参数错误');
  804. }
  805. $order = $params['order'];
  806. $yjno = $params['yjno'];
  807. $sql = "SELECT a.Gy0_yjno,a.Gy0_gxh,rtrim(a.Gy0_gxmc) as Gy0_gxmc,rtrim(a.Add_gxmc) as Add_gxmc,a.Gy0_计划接货数,
  808. a.Gy0_ls,a.Gy0_sbbh,a.PD_WG,SUM(b.sczl_cl) as sczl_cl,SUM(b.sczl_zcfp) as sczl_zcfp,
  809. SUM(b.sczl_来料少数) as 来料异常,COUNT(DISTINCT b.sczl_num) as process_num,b.sczl_Pgcl,
  810. SUM(c.sczl_cl) as cl,b.sczl_rq,rtrim(a.印刷方式) as 印刷方式,rtrim(a.版距) as 版距
  811. FROM `工单_工艺资料` a
  812. LEFT JOIN `设备_产量计酬` b ON a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh
  813. LEFT JOIN db_sczl c ON a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh
  814. WHERE a.Gy0_gdbh = '{$order}' and a.GY0_Yjno = '{$yjno}' GROUP BY a.Gy0_yjno, a.Gy0_gxh ORDER BY a.Gy0_yjno, a.Gy0_gxh";
  815. $data = Db::query($sql);
  816. //手检数据
  817. $handData =db('db_手工检验')->where('sczl_gdbh',$order)->field('sum(sczl_cl) as cl,rtrim(sczl_yjgx) as sczl_gxh')->select();
  818. //包装及成品防护数据
  819. $sql = "SELECT sczl_gdbh1,sczl_gdbh2,sczl_gdbh3,sczl_gdbh4,sczl_gdbh5,sczl_gdbh6,rtrim(sczl_gxmc1) as sczl_gxmc1,rtrim(sczl_gxmc2) as sczl_gxmc2,
  820. rtrim(sczl_gxmc3) as sczl_gxmc3,rtrim(sczl_gxmc4) as sczl_gxmc4,rtrim(sczl_gxmc5) as sczl_gxmc5,rtrim(sczl_gxmc6) as sczl_gxmc6,
  821. sczl_cl1,sczl_cl2,sczl_cl3,sczl_cl4,sczl_cl5,sczl_cl6,sczl_PgCl1,sczl_PgCl2,sczl_PgCl3,sczl_PgCl4,sczl_PgCl5,sczl_PgCl6
  822. FROM `db_包装计件` WHERE `sczl_gdbh1` LIKE '%{$order}%' OR `sczl_gdbh2` LIKE '%{$order}%'
  823. OR `sczl_gdbh3` LIKE '%{$order}%' OR `sczl_gdbh4` LIKE '%{$order}%' OR `sczl_gdbh5` LIKE '%{$order}%' OR `sczl_gdbh6` LIKE '%{$order}%'";
  824. $package = Db::query($sql);
  825. $list = [];
  826. $j = 0;
  827. foreach ($package as $value){
  828. for ($i = 1; $i <= 6; $i++) {
  829. $gdbhlKey = "sczl_gdbh" . $i;
  830. $gxmcKey = "sczl_gxmc" . $i;
  831. $clKey = "sczl_cl" . $i;
  832. $pgclKey = "sczl_PgCl" . $i;
  833. if ($value[$gdbhlKey] == '2311743' && $value[$clKey] > 0) {
  834. $list[$j]['sczl_gdbh'] = $value[$gdbhlKey];
  835. $list[$j]['sczl_gxmc'] = $value[$gxmcKey];
  836. $list[$j]['sczl_cl'] = $value[$clKey];
  837. $list[$j]['sczl_PgCl'] = $value[$pgclKey];
  838. $j++;
  839. }
  840. }
  841. }
  842. // 创建一个关联数组,用于存储相同 sczl_gxmc 的值和对应的乘积之和
  843. $sumArray = [];
  844. foreach ($list as $item) {
  845. $key = $item['sczl_gxmc'];
  846. $cl = floatval($item['sczl_cl']);
  847. $pgCl = intval($item['sczl_PgCl']);
  848. $product = $cl * $pgCl;
  849. if (!isset($sumArray[$key])) {
  850. $sumArray[$key] = 0;
  851. }
  852. $sumArray[$key] += $product;
  853. }
  854. $handGxh = substr($handData[0]['sczl_gxh'],-2);
  855. foreach ($data as $key=>$item){
  856. $data[$key]['折算车头产量'] = $item['Gy0_计划接货数'];
  857. $data[$key]['Gy0_计划接货数'] = $item['Gy0_计划接货数']*$item['Gy0_ls'];
  858. $data[$key]['制程废品率'] = '';
  859. if ($item['sczl_zcfp'] > 0 && $item['sczl_cl']){
  860. $data[$key]['制程废品率'] = number_format($item['sczl_zcfp']/$item['sczl_cl']*100,4).'%';
  861. }
  862. if ($item['cl'] > 0){
  863. $data[$key]['sczl_cl'] = $item['cl'];
  864. }
  865. if ($item['sczl_Pgcl'] > 0){
  866. $data[$key]['sczl_cl'] = $item['sczl_cl'] * $item['sczl_Pgcl'];
  867. }
  868. if ($item['Gy0_gxh'] == (int)$handGxh){
  869. $data[$key]['sczl_cl'] = $handData[0]['cl'];
  870. }
  871. foreach ($sumArray as $k=>$v){
  872. if ($item['Gy0_gxmc'] == $k){
  873. $data[$key]['sczl_cl'] = $v;
  874. }
  875. }
  876. if (substr($item['PD_WG'],0,4) == '1900'){
  877. $data[$key]['PD_WG'] = '计划';
  878. }else{
  879. $data[$key]['PD_WG'] = '完工';
  880. }
  881. //印刷方式为卷对卷时候:上报产量/版距*1000
  882. if ($item['印刷方式'] === '卷对卷'){
  883. $data[$key]['sczl_cl'] = ceil($data[$key]['sczl_cl']/$item['版距']*1000);
  884. $data[$key]['sczl_zcfp'] = ceil($data[$key]['sczl_zcfp']/$item['版距']*1000);
  885. $data[$key]['来料异常'] = ceil($data[$key]['来料异常']/$item['版距']*1000);
  886. }
  887. }
  888. $this->success('请求成功',$data);
  889. }
  890. /**
  891. * 月份员工超节损数据汇总
  892. * @return void
  893. * @throws \think\db\exception\DataNotFoundException
  894. * @throws \think\db\exception\ModelNotFoundException
  895. * @throws \think\exception\DbException
  896. */
  897. public function EmployeeDataCollect()
  898. {
  899. if ($this->request->isPost() === false) {
  900. $this->error('请求错误');
  901. }
  902. $params = $this->request->post();
  903. if (empty($params)) {
  904. $this->error('参数错误');
  905. }
  906. $date = date('Ym', strtotime($params['date']));
  907. $list = \db('工单_质量考核汇总')
  908. ->alias('a')
  909. ->join('工单_印件资料 b', 'a.Gy0_gdbh = b.Yj_Gdbh AND a.印件及工序 = b.yj_Yjno')
  910. ->join('成品入仓 c', 'a.Gy0_gdbh = c.jjcp_gdbh AND a.印件及工序 = c.jjcp_yjno')
  911. ->where('a.sys_ny', $date)
  912. ->where(function ($query) {
  913. $query->where('b.质量考核', 0)
  914. ->whereOr('b.质量考核', null);
  915. })
  916. ->where('c.jjcp_smb', 'like', '末%')
  917. ->select();
  918. $data = [];
  919. foreach ($list as $item) {
  920. $workshop = $item["车间名称"] ?? '';
  921. for ($i = 1; $i <= 8; $i++) {
  922. if (!empty($item["sczl_bh{$i}"]) && $item["sczl_bh{$i}"]!== ''){
  923. $bh = $item["sczl_bh{$i}"] ?? '';
  924. $xm = $item["Xm{$i}"] ?? '';
  925. $rateValue = floatval($item["sczl_rate{$i}"]) ?? '';
  926. // 关键优化:如果分配比例为 0 或空,默认为 1
  927. $rate = (empty($rateValue) || (float)$rateValue == 0) ? 1 : (float)$rateValue;
  928. if (!empty($bh) && $bh !== '') {
  929. $je = round((float)$item["CjsJe"] * $rate, 4);
  930. $data[] = [
  931. "bh" => $bh,
  932. "xm" => $xm,
  933. "je" => (float)number_format($je, 4, '.', ''),
  934. "cj" => $workshop
  935. ];
  936. }
  937. }
  938. }
  939. }
  940. $result = [];
  941. foreach ($data as $item) {
  942. $cj = $item['cj'];
  943. $bh = $item['bh'];
  944. $je = round($item['je'], 2); // 保留两位小数
  945. if (!isset($result[$cj])) {
  946. $result[$cj] = [];
  947. }
  948. if (isset($result[$cj][$bh])) {
  949. $result[$cj][$bh]['je'] += (float)$je;
  950. } else {
  951. $result[$cj][$bh] = [
  952. 'bh' => $bh,
  953. 'xm' => $item['xm'],
  954. 'je' => (float)$je,
  955. 'cj' => $cj
  956. ];
  957. }
  958. }
  959. // 将每个车间的子数组转换为索引数组
  960. foreach ($result as $cjName => &$items) {
  961. $items = array_values($items);
  962. }
  963. $this->success('成功', $result);
  964. }
  965. /**
  966. * 单条工单超节损计算
  967. * @param $gdbh
  968. * @param $yjno
  969. * @return array
  970. * @throws \think\db\exception\DataNotFoundException
  971. * @throws \think\db\exception\ModelNotFoundException
  972. * @throws \think\exception\DbException
  973. */
  974. public function OneOrderSuperLoss($gdbh,$yjno)
  975. {
  976. $param = [
  977. 'gdbh' => $gdbh,
  978. 'yjno' => $yjno
  979. ];
  980. //查询工单入仓数据
  981. $workOrderData = \db('成品入仓')
  982. ->where('jjcp_gdbh', $param['gdbh'])
  983. ->where('jjcp_yjno', $param['yjno'])
  984. ->where('jjcp_smb', '末 板')
  985. ->find();
  986. if (empty($workOrderData)) {
  987. $this->error('工单' . $param['gdbh'] . '-' . $param['yjno'] . '未查询到末板入仓记录');
  988. }
  989. //入仓数量
  990. $total_number = \db('成品入仓')
  991. ->where('jjcp_gdbh', $param['gdbh'])
  992. ->where('jjcp_yjno', $param['yjno'])
  993. ->column('SUM(jjcp_sl)');
  994. //查询工单资料、投料数据
  995. $field = 'a.Gd_gdbh,rtrim(a.成品代号) as 成品代号,rtrim(a.成品名称) as 成品名称,rtrim(a.Gd_客户代号) as Gd_客户代号,
  996. rtrim(a.Gd_客户名称) as Gd_客户名称,rtrim(a.Gd_cpdh) as Gd_cpdh,rtrim(a.Gd_cpmc) as Gd_cpmc,
  997. rtrim(a.销售订单号) as 销售订单号,a.订单数量,a.投料大箱,rtrim(a.计量单位) as 计量单位,
  998. c.yj_ls as ls,c.yj_ks as ks,SUM(b.st_sl) as 投料,
  999. b.st_dw,c.yj_zzmc,c.yj_tlgg,SUM(b.mod_number) as mod_num';
  1000. $data = db('工单_基本资料')
  1001. ->alias('a')
  1002. ->join('物料_收发记录 b', 'a.Gd_gdbh = b.st_gdbh AND a.Gd_cpdh = b.cpdh')
  1003. ->join('工单_印件资料 c', 'c.Yj_Gdbh = a.Gd_gdbh AND c.yj_Yjdh = a.Gd_cpdh')
  1004. ->where('a.Gd_Gdbh', $param['gdbh'])
  1005. ->where('c.yj_Yjno', $param['yjno'])
  1006. ->where(function ($query) {
  1007. $query->where('b.仓库编号', '101')
  1008. ->whereOr('b.仓库编号', 'Y101');
  1009. })
  1010. ->field($field)
  1011. ->find();
  1012. if ($data['投料'] == null){
  1013. return false;
  1014. }
  1015. if (!empty($data['yj_tlgg'])){
  1016. $number1 = (int)substr($data['yj_tlgg'],0,3);
  1017. $number2 = (int)substr($data['yj_tlgg'],4,3);
  1018. if ($number1 !== 0 && $number2 !== 0) {
  1019. preg_match('/(\d+)g/',$data['yj_zzmc'], $matches);
  1020. if ($data['st_dw'] === '吨'){
  1021. $data['投料'] = round(($data['投料']*1000*1000)/$matches[1]/($number1*$number2)*1000000);
  1022. $data['st_dw'] = '张';
  1023. }
  1024. }
  1025. }
  1026. //将开数、联数为0重新赋值
  1027. if ($data['ls'] == 0) {
  1028. $data['ls'] = 1;
  1029. }
  1030. if ($data['ks'] == 0) {
  1031. $data['ks'] = 1;
  1032. }
  1033. //计算工单实际投料
  1034. $data['实际投料'] = str_replace(',', '', number_format($data['投料'] * $data['ls'] * $data['ks'] / 10000, 4));
  1035. new WorkOrder();
  1036. (new WorkOrder)->PlannedProcessYield($param['gdbh'],$param['yjno'],0,$data['实际投料']*10000/$data['ls']);
  1037. //工单入仓数量
  1038. $data['warehousing_num'] = $total_number[0];
  1039. //截取工单末版的入仓时间
  1040. $data['warehousing_date'] = substr($workOrderData['jjcp_sj'], 0, 10);
  1041. $gxh_values = $this->getSuperLossProcessGxhList($workOrderData['jjcp_gdbh'], $workOrderData['jjcp_yjno']);
  1042. if (empty($gxh_values)) {
  1043. $this->error("工单".$workOrderData['jjcp_gdbh']."-".$workOrderData['jjcp_yjno']."未查询到报工信息,请核查该工单是否已进入超节损");
  1044. }
  1045. $feedQty = floatval($data['实际投料']) * 10000;
  1046. $realRateVal = $feedQty > 0 ? (floatval($total_number[0]) / $feedQty * 100) : 0;
  1047. $data['real_rate'] = number_format($realRateVal, 2) . '%';
  1048. $targetRateVal = 100.0;
  1049. //制程废品
  1050. $zzfp_data = db('设备_产量计酬')
  1051. ->where('sczl_gdbh', $workOrderData['jjcp_gdbh'])
  1052. ->where('sczl_yjno', $workOrderData['jjcp_yjno'])
  1053. ->field('SUM(sczl_zcfp) as sczl_zcfp')
  1054. ->select();
  1055. //制程废品*ls*ks
  1056. $data['zcfp'] = $zzfp_data[0]['sczl_zcfp'] * $data['ls'] * $data['ks'];
  1057. //废品数量
  1058. $wasteTotal = db('db_qczl')
  1059. ->where('qczl_gdbh', $workOrderData['jjcp_gdbh'])
  1060. ->where('qczl_yjno', $workOrderData['jjcp_yjno'])
  1061. ->sum('qczl_fp');
  1062. if (empty($wasteTotal)) {
  1063. $wasteTotal = 0;
  1064. }
  1065. //废品合计=制程废品+核检废品
  1066. $waste_total = $data['zcfp'] + $wasteTotal;
  1067. //工单无形损 = 实际投料-入仓数量-废品合计
  1068. $data['intangible_loss'] = (int)($data['实际投料'] * 10000 - $total_number[0] - $waste_total);
  1069. //查询核检单废品上报数据
  1070. $out_sql = "SELECT qczl_num,fp_sl1,fp_sl2,fp_sl3,fp_sl4,fp_sl5,fp_sl6,fp_sl7,fp_sl8,fp_sl9,fp_sl10,fp_sl11,fp_sl12,fp_sl13,
  1071. fp_lb1,fp_lb2,fp_lb3,fp_lb4,fp_lb5,fp_lb6,fp_lb7,fp_lb8,fp_lb9,fp_lb10,fp_lb11,fp_lb12,fp_lb13,
  1072. fp_bh1,fp_bh2,fp_bh3,fp_bh4,fp_bh5,fp_bh6,fp_bh7,fp_bh8,fp_bh9,fp_bh10,fp_bh11,fp_bh12,fp_bh13,
  1073. fp_bz1,fp_bz2,fp_bz3,fp_bz4,fp_bz5,fp_bz6,fp_bz7,fp_bz8,fp_bz9,fp_bz10,fp_bz11,fp_bz12,fp_bz13,
  1074. fp_gxmc1,fp_gxmc2,fp_gxmc3,fp_gxmc4,fp_gxmc5,fp_gxmc6,fp_gxmc7,fp_gxmc8,fp_gxmc9,fp_gxmc10,fp_gxmc11,fp_gxmc12,fp_gxmc13,UniqId
  1075. FROM db_qczl WHERE qczl_gdbh = '{$workOrderData['jjcp_gdbh']}' AND qczl_yjno = '{$workOrderData['jjcp_yjno']}'";
  1076. $waste_out = Db::query($out_sql);
  1077. $list = []; //外发废数组
  1078. $quality = [];//质检废数组
  1079. $material = [];//材料废数组
  1080. $change = [];//零头处理数组
  1081. $machine = [];//机检废品数组
  1082. $j = 0;
  1083. $m = 0;
  1084. $n = 0;
  1085. $l = 0;
  1086. $o = 0;
  1087. foreach ($waste_out as $entry) {
  1088. for ($i = 1; $i <= 13; $i++) {
  1089. $labelKey = "fp_lb" . $i;
  1090. $bhKey = "fp_bh" . $i;
  1091. $gxmcKey = "fp_gxmc" . $i;
  1092. $slKey = "fp_sl" . $i;
  1093. if (!empty($entry[$labelKey])) {
  1094. //外发加工废
  1095. if (substr($entry[$labelKey],0,3) == 'M04'){
  1096. $list[$j]= $entry[$slKey];
  1097. $j++;
  1098. }
  1099. //材料废
  1100. if (substr($entry[$labelKey],0,1) == 'L' ){
  1101. $material[$n]= $entry[$slKey];
  1102. $n++;
  1103. }
  1104. //零头处理
  1105. if (substr($entry[$labelKey],0,3) == 'M01' ){
  1106. $change[$l]= $entry[$slKey];
  1107. $l++;
  1108. }
  1109. //机检废品
  1110. if (substr($entry[$gxmcKey],0,2) == '01' ){
  1111. $machine[$o]= $entry[$slKey];
  1112. $o++;
  1113. }
  1114. }
  1115. $quality[$m]= $entry[$slKey];
  1116. $m++;
  1117. }
  1118. }
  1119. $data['材料废'] = array_sum($material); //材料废
  1120. $data['零头处理'] = array_sum($change); //零头处理
  1121. $data['外发废'] = array_sum($list);//外发废
  1122. $data['工单质检废'] = array_sum($quality);//质检废
  1123. $data['机检废'] = array_sum($machine);//机检废
  1124. $plan_total = $this->getIntangibleAllocationPlanLossTotal(
  1125. $workOrderData['jjcp_gdbh'],
  1126. $workOrderData['jjcp_yjno'],
  1127. $gxh_values
  1128. );
  1129. $targetRateVal = $this->calcSuperLossTargetQualificationRate(
  1130. $workOrderData['jjcp_gdbh'],
  1131. $workOrderData['jjcp_yjno'],
  1132. $gxh_values
  1133. );
  1134. $data['target_rate'] = number_format($targetRateVal, 2) . '%';
  1135. //单据列表最后统计/数据汇总
  1136. $total = [];
  1137. $total['plan_loss'] = 0;
  1138. $total['total_fp'] = 0;
  1139. $total['waste_quality'] = 0;
  1140. $total['waste_intangible'] = 0;
  1141. $total['reward'] = 0; //超节损奖励数组
  1142. $sczlProcessSubForCl = $this->buildSczlProcessAggSubSql();
  1143. //工单产量数据详情查询
  1144. $total_cl_data = \db('工单_工艺资料')->alias('a')
  1145. ->field(['a.Gy0_yjno', 'a.Gy0_gxh', 'rtrim(a.Gy0_gxmc) as gxmc', 'a.Gy0_ls', 'SUM(b.sczl_cl) as total_cl', 'MAX(c.cl) as cl','rtrim(a.印刷方式) as 印刷方式','rtrim(a.版距) as 版距'])
  1146. ->join('设备_产量计酬 b', 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh', 'left')
  1147. ->join([$sczlProcessSubForCl => 'c'], 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh', 'left')
  1148. ->where([
  1149. 'a.Gy0_gdbh' => $workOrderData['jjcp_gdbh'],
  1150. 'a.Gy0_yjno' => $workOrderData['jjcp_yjno'],
  1151. 'a.Gy0_gxh' => ['IN', $gxh_values],
  1152. ])
  1153. ->group('a.Gy0_gxh')
  1154. ->order('a.Gy0_gxh')
  1155. ->select();
  1156. $payrollTeamSub = $this->buildPayrollTeamAggSubSql();
  1157. $sczlTeamSub = $this->buildSczlTeamAggSubSql();
  1158. $gxmcExpr = $this->processGxmcSqlExpr();
  1159. //按班组分的产量数据
  1160. $gy_data = db('工单_工艺资料')
  1161. ->alias('a')
  1162. ->field([
  1163. 'a.Gy0_gdbh', 'a.Gy0_yjno', 'a.Gy0_gxh', 'a.Gy0_ls', 'a.Gy0_ks', 'a.Gy0_计划损耗', 'a.超节损承担比例',
  1164. $gxmcExpr . ' AS sczl_gxmc', 'b.sczl_zcfp', 'b.total_cl',
  1165. 'b.sczl_bh1', 'b.sczl_bh2', 'b.sczl_bh3', 'b.sczl_bh4', 'b.sczl_bh5', 'b.sczl_bh6',
  1166. 'b.sczl_bh7', 'b.sczl_bh8', 'b.sczl_bh9', 'b.sczl_bh10', 'b.流程单',
  1167. 'b.sczl_bzdh', 'b.sczl_rate1', 'b.sczl_rate2', 'b.sczl_rate3', 'b.sczl_rate4', 'b.sczl_rate5',
  1168. 'b.sczl_rate6', 'b.sczl_rate7', 'b.sczl_rate8', 'b.sczl_rate9', 'b.sczl_rate10',
  1169. 'c.gxmc', 'c.cl', 'c.fp', 'c.sczl_bh1 as sczl_bh',
  1170. 'd.使用部门 as 使用部门', 'c.bzdh', 'b.sczl_jtbh', 'a.损耗系数', 'a.Gy0_ms', 'a.Gy0_Rate0',
  1171. 'a.Gy0_Rate1', 'a.无形损承担比例', 'a.Gy0_计划接货数*a.Gy0_ls*a.Gy0_ks as 计划产量',
  1172. 'rtrim(a.Gy0_SITE) as Gy0_SITE',
  1173. 'rtrim(a.印刷方式) as 印刷方式', 'rtrim(a.版距) as 版距',
  1174. ])
  1175. ->join([$payrollTeamSub => 'b'], 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh', 'left')
  1176. ->join([$sczlTeamSub => 'c'], 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh AND IFNULL(b.sczl_bh1,\'\') = IFNULL(c.sczl_bh1,\'\')', 'left')
  1177. ->join('设备_基本资料 d', 'd.设备编号 = b.sczl_jtbh', 'left')
  1178. ->where([
  1179. 'a.Gy0_gdbh' => $workOrderData['jjcp_gdbh'],
  1180. 'a.Gy0_yjno' => $workOrderData['jjcp_yjno'],
  1181. 'a.Gy0_gxh' => ['in', $gxh_values],
  1182. ])
  1183. ->order('a.Gy0_gxh asc, b.开工时间 asc')
  1184. ->select();
  1185. $gy_data = $this->appendMissingSuperLossProcessRows(
  1186. $gy_data,
  1187. $gxh_values,
  1188. $workOrderData['jjcp_gdbh'],
  1189. $workOrderData['jjcp_yjno']
  1190. );
  1191. $gy_data = $this->expandSczlMultiTeamRows(
  1192. $gy_data,
  1193. $workOrderData['jjcp_gdbh'],
  1194. $workOrderData['jjcp_yjno']
  1195. );
  1196. $sumBz = [];
  1197. foreach ($gy_data as $kk => $vv){
  1198. //每道工序的产量(按班组分)
  1199. $vv['total_cl'] = $vv['total_cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
  1200. if (empty($vv['total_cl'])) {
  1201. $vv['total_cl'] = $vv['cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
  1202. }
  1203. if (empty($vv['sczl_bh1'])) {
  1204. $vv['sczl_bh1'] = $vv['sczl_bh'] ?? '';
  1205. }
  1206. if (isset($sumBz[$vv['sczl_bh1'].'-'.$vv['Gy0_gxh']])){
  1207. $sumBz[$vv['sczl_bh1'].'-'.$vv['Gy0_gxh']] += $vv['total_cl'];
  1208. }else{
  1209. $sumBz[$vv['sczl_bh1'].'-'.$vv['Gy0_gxh']] = $vv['total_cl'];
  1210. }
  1211. }
  1212. foreach ($gy_data as $kk => $vv) {
  1213. $this->fillSczlTeamMemberFields(
  1214. $gy_data[$kk],
  1215. $workOrderData['jjcp_gdbh'],
  1216. $workOrderData['jjcp_yjno']
  1217. );
  1218. $vv = $gy_data[$kk];
  1219. $banju = $vv['版距']/1000;
  1220. if ($vv['印刷方式'] === '卷对卷'){
  1221. $vv['total_cl'] = $vv['total_cl']*$banju;
  1222. }
  1223. //每道工序的产量(按班组分)
  1224. $gy_data[$kk]['total_cl'] = (int)$vv['total_cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
  1225. if (empty($vv['total_cl'])) {
  1226. $gy_data[$kk]['total_cl'] = (int)$vv['cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
  1227. }
  1228. $gy_data[$kk]['Gy0_计划损耗'] = $vv['Gy0_计划损耗'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
  1229. $vv['Gy0_计划损耗'] = $vv['Gy0_计划损耗'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
  1230. //计算每道工序的计划损耗
  1231. foreach ($total_cl_data as $k => $v) {
  1232. //每道工序的总产量
  1233. $cl = $v['total_cl'] * $v['Gy0_ls'];
  1234. if (empty($cl)) {
  1235. $cl = $v['cl'] * $v['Gy0_ls'];
  1236. }
  1237. if ($vv['Gy0_yjno'] == $v['Gy0_yjno'] && $vv['Gy0_gxh'] == $v['Gy0_gxh']) {
  1238. if ($cl > 0) {
  1239. $gy_data[$kk]['计划损耗'] = round($gy_data[$kk]['total_cl'] / $cl * $vv['Gy0_计划损耗']);
  1240. }
  1241. }
  1242. }
  1243. if (empty($gy_data[$kk]['计划损耗'])) {
  1244. $gy_data[$kk]['计划损耗'] = (int)$vv['Gy0_计划损耗'];
  1245. }
  1246. //每道工序的制程废品(按班组分)
  1247. $gy_data[$kk]['sczl_zcfp'] = $vv['sczl_zcfp'] * $vv['Gy0_ls'];
  1248. if (empty($vv['sczl_zcfp'])) {
  1249. $gy_data[$kk]['sczl_zcfp'] = $vv['fp'] * $vv['Gy0_ls'];
  1250. }
  1251. //计算每道工序的质检废(按班组)
  1252. $gy_data[$kk]['sczl_gxmc'] = $vv['sczl_gxmc'];
  1253. if (empty($vv['sczl_gxmc'])) {
  1254. $gy_data[$kk]['sczl_gxmc'] = $vv['gxmc'];
  1255. }
  1256. if (empty($vv['sczl_bh1']) || is_null($vv['sczl_bh1'])) {
  1257. $vv['sczl_bh1'] = $vv['sczl_bh'] ?? '';
  1258. }
  1259. $gy_data[$kk]['sczl_bh1'] = $vv['sczl_bh1'];
  1260. $gy_data[$kk]['质检废'] = 0;
  1261. $gy_data[$kk]['zjfp'] = 0;
  1262. foreach ($waste_out as $entry) {
  1263. for ($i = 1; $i <= 13; $i++) {
  1264. $gxmcKey = "fp_gxmc" . $i;
  1265. $gxlbKey = "fp_lb" . $i;
  1266. $slKey = "fp_sl" . $i;
  1267. $bhKey = "fp_bh" . $i;
  1268. if ((int)substr($entry[$gxmcKey], 0, 2) == $vv['Gy0_gxh'] && $entry[$bhKey] == $vv['sczl_bh1']) {
  1269. $gy_data[$kk]['zjfp'] += $entry[$slKey];
  1270. }
  1271. }
  1272. }
  1273. $teamKey = $vv['sczl_bh1'] . '-' . $vv['Gy0_gxh'];
  1274. $teamTotal = $sumBz[$teamKey] ?? 0;
  1275. if ($teamTotal > 0) {
  1276. $gy_data[$kk]['质检废'] = round($gy_data[$kk]['zjfp'] * ($gy_data[$kk]['total_cl'] / $teamTotal));
  1277. } else {
  1278. $gy_data[$kk]['质检废'] = (int)$gy_data[$kk]['zjfp'];
  1279. }
  1280. if ($this->isMachineInspectionProcess((string)$gy_data[$kk]['sczl_gxmc'])) {
  1281. $gy_data[$kk]['质检废'] = 0;
  1282. $gy_data[$kk]['zjfp'] = 0;
  1283. $gy_data[$kk]['sczl_zcfp'] = 0;
  1284. }
  1285. //班组成员
  1286. for ($j = 1; $j <= 10; $j++) {
  1287. $bhKey = "sczl_bh" . $j;
  1288. if (!empty($vv[$bhKey])) {
  1289. $name = \db('人事_基本资料')->where('员工编号', $vv[$bhKey])->value('rtrim(员工姓名)');
  1290. $gy_data[$kk]['sczl_name' . $j] = $name;
  1291. } else {
  1292. $gy_data[$kk]['sczl_name' . $j] = '';
  1293. }
  1294. }
  1295. //工序产量
  1296. foreach ($total_cl_data as $k => $v) {
  1297. $banju1 = $v['版距']/1000;
  1298. if ($v['印刷方式'] === '卷对卷'){
  1299. $v['total_cl'] = $v['total_cl']/$banju1;
  1300. }
  1301. if ($v['Gy0_yjno'] === $vv['Gy0_yjno'] && $v['Gy0_gxh'] === $vv['Gy0_gxh']) {
  1302. if (strpos($v['gxmc'], '拆片') !== false) {
  1303. $gy_data[$kk]['工序产量'] = $v['cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
  1304. } else {
  1305. $gy_data[$kk]['工序产量'] = $v['total_cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
  1306. }
  1307. }
  1308. }
  1309. unset($gy_data[$kk]['gxmc']);
  1310. unset($gy_data[$kk]['cl']);
  1311. unset($gy_data[$kk]['fp']);
  1312. unset($gy_data[$kk]['sczl_bh']);
  1313. unset($gy_data[$kk]['bzdh']);
  1314. }
  1315. $this->assignIntangibleLossToGyDataRows(
  1316. $gy_data,
  1317. $workOrderData['jjcp_gdbh'],
  1318. $workOrderData['jjcp_yjno'],
  1319. $gxh_values,
  1320. floatval($data['intangible_loss'])
  1321. );
  1322. $guige = \db('物料_存货编码')
  1323. ->where('物料代码', $data['成品代号'])
  1324. ->value('rtrim(规格)');
  1325. $moneyRate = (strpos((string)$guige, '小盒') !== false) ? 0.02 : 0.09;
  1326. //计算超节损金额(班组行先汇总废品,节损数/金额按工序级:工序计划损耗 - 报废合计)
  1327. foreach ($gy_data as $n => $item) {
  1328. $gy_data[$n]['sys_ny'] = date('Ym', strtotime($workOrderData['jjcp_sj']));
  1329. $gy_data[$n]['超节损核算单价'] = $moneyRate;
  1330. $total['plan_loss'] += $item['计划损耗'];
  1331. $total['total_fp'] += $item['sczl_zcfp'];
  1332. $total['waste_quality'] += $item['质检废'];
  1333. $total['waste_intangible'] += $item['无形损分摊'];
  1334. }
  1335. $processGxSummary = [];
  1336. foreach ($gy_data as $n => $item) {
  1337. $gk = $this->normalizeGxhKey($item['Gy0_gxh']);
  1338. if ($gk === '') {
  1339. continue;
  1340. }
  1341. if (!isset($processGxSummary[$gk])) {
  1342. $processGxSummary[$gk] = [
  1343. 'plan_loss' => (int)$item['Gy0_计划损耗'],
  1344. 'zcfp' => 0,
  1345. 'zj' => 0,
  1346. 'intangible' => 0,
  1347. 'row_indexes' => [],
  1348. 'gxmc' => $item['sczl_gxmc'],
  1349. 'ratio' => $item['超节损承担比例'],
  1350. ];
  1351. }
  1352. $processGxSummary[$gk]['zcfp'] += (int)$item['sczl_zcfp'];
  1353. $processGxSummary[$gk]['zj'] += (int)$item['质检废'];
  1354. $processGxSummary[$gk]['intangible'] += (int)$item['无形损分摊'];
  1355. $processGxSummary[$gk]['row_indexes'][] = $n;
  1356. }
  1357. $rewardMultiplier = $this->resolveSuperLossRewardMultiplier(
  1358. $targetRateVal,
  1359. $realRateVal,
  1360. floatval($data['材料废'] ?? 0),
  1361. $feedQty
  1362. );
  1363. $data['reward_rate'] = (string)$rewardMultiplier;
  1364. $total['reward'] = 0;
  1365. foreach ($processGxSummary as $summary) {
  1366. if ($this->isMachineInspectionProcess((string)$summary['gxmc'])) {
  1367. $processCjsSl = $summary['plan_loss'] - $summary['intangible'];
  1368. } else {
  1369. $totalWaste = $summary['zcfp'] + $summary['zj'] + $summary['intangible'];
  1370. $processCjsSl = $summary['plan_loss'] - $totalWaste;
  1371. }
  1372. if ($this->isSuperLossRewardExcluded((string)$summary['gxmc'])) {
  1373. $processCjsJe = 0.0;
  1374. } else {
  1375. $processCjsJe = $processCjsSl * floatval($summary['ratio']) * $moneyRate;
  1376. }
  1377. if ($rewardMultiplier > 1 && $processCjsJe != 0.0) {
  1378. $processCjsJe *= $rewardMultiplier;
  1379. }
  1380. foreach ($summary['row_indexes'] as $idx => $n) {
  1381. if ($idx === 0) {
  1382. $gy_data[$n]['节损数量'] = $processCjsSl;
  1383. $gy_data[$n]['节损奖'] = number_format($processCjsJe, 4);
  1384. } else {
  1385. $gy_data[$n]['节损数量'] = 0;
  1386. $gy_data[$n]['节损奖'] = '0.0000';
  1387. }
  1388. $total['reward'] += floatval(str_replace(',', '', (string)$gy_data[$n]['节损奖']));
  1389. }
  1390. }
  1391. //整合数据
  1392. $result = [];
  1393. foreach ($gy_data as $key => $value) {
  1394. $result[$key] = [
  1395. 'sys_ny' => $value['sys_ny'],
  1396. 'Gy0_gdbh' => $value['Gy0_gdbh'],
  1397. '印件及工序' => $value['Gy0_yjno'],
  1398. '工序' => $value['Gy0_gxh'],
  1399. '工序名称' => $value['sczl_gxmc'],
  1400. '联数' => $value['Gy0_ls'],
  1401. '基础损耗' => $value['Gy0_Rate0'],
  1402. '损耗率' => $value['Gy0_Rate1'],
  1403. '损耗系数' => $value['损耗系数'],
  1404. '计损色数' => $value['Gy0_ms'],
  1405. '计划产量' => $value['计划产量'],
  1406. '计划损耗' => $value['Gy0_计划损耗'],
  1407. '班组分摊计划损耗' => $value['计划损耗'],
  1408. '印件工序产量' => $value['工序产量'],
  1409. '班组产量' => $value['total_cl'],
  1410. '班组制程废品' => $value['sczl_zcfp'],
  1411. '工单质检废' => $data['工单质检废'],
  1412. '班组质检废品' => $value['zjfp'],
  1413. '班组分摊质检废品' => $value['质检废'],
  1414. '无班组废品' => 0,
  1415. '外发废' => $data['外发废'],
  1416. '材料废' => $data['材料废'],
  1417. '零头处理' => $data['零头处理'],
  1418. '分摊废' => 0,
  1419. '分摊废明细' => 0,
  1420. '印件无形损' => $data['intangible_loss'],
  1421. '班组分摊无形损' => $value['无形损分摊'],
  1422. 'CjsSl' => $value['节损数量'],
  1423. 'CjsJe' => str_replace(",", "", $value['节损奖']),
  1424. '无形损承担比例' => $value['无形损承担比例'],
  1425. '超节损承担比例' => $value['超节损承担比例'],
  1426. '超节损核算单价' => $value['超节损核算单价'],
  1427. 'sczl_jtbh' => $value['sczl_jtbh'],
  1428. 'sczl_bzdh' => $value['sczl_bzdh'],
  1429. 'sczl_bh1' => $value['sczl_bh1'],
  1430. 'sczl_bh2' => $value['sczl_bh2'],
  1431. 'sczl_bh3' => $value['sczl_bh3'],
  1432. 'sczl_bh4' => $value['sczl_bh4'],
  1433. 'sczl_bh5' => $value['sczl_bh5'],
  1434. 'sczl_bh6' => $value['sczl_bh6'],
  1435. 'sczl_bh7' => $value['sczl_bh7'],
  1436. 'sczl_bh8' => $value['sczl_bh8'],
  1437. 'Xm1' => $value['sczl_name1'],
  1438. 'Xm2' => $value['sczl_name2'],
  1439. 'Xm3' => $value['sczl_name3'],
  1440. 'Xm4' => $value['sczl_name4'],
  1441. 'Xm5' => $value['sczl_name5'],
  1442. 'Xm6' => $value['sczl_name6'],
  1443. 'Xm7' => $value['sczl_name7'],
  1444. 'Xm8' => $value['sczl_name8'],
  1445. 'sczl_rate1' => $value['sczl_rate1'],
  1446. 'sczl_rate2' => $value['sczl_rate2'],
  1447. 'sczl_rate3' => $value['sczl_rate3'],
  1448. 'sczl_rate4' => $value['sczl_rate4'],
  1449. 'sczl_rate5' => $value['sczl_rate5'],
  1450. 'sczl_rate6' => $value['sczl_rate6'],
  1451. 'sczl_rate7' => $value['sczl_rate7'],
  1452. 'sczl_rate8' => $value['sczl_rate8'],
  1453. '类型' => '',
  1454. '客户代号' => $data['Gd_客户代号'] ?? '',
  1455. '客户名称' => $data['Gd_客户名称'] ?? '',
  1456. '产品代号' => $data['Gd_cpdh'] ?? $data['成品代号'],
  1457. '产品名称' => $data['Gd_cpmc'] ?? $data['成品名称'],
  1458. '销售订单号' => $data['销售订单号'],
  1459. '订单数量' => $data['订单数量'],
  1460. '计量单位' => $data['计量单位'] ?? '',
  1461. '实际投料' => $data['实际投料'],
  1462. '入仓数量' => $total_number[0],
  1463. '入仓日期' => $workOrderData['jjcp_sj'],
  1464. '大箱数' => $data['投料大箱'] ?? '',
  1465. '废品合计' => $data['工单质检废'] + $data['zcfp'],
  1466. 'sys_id' => '',
  1467. 'sys_rq' => date('Y-m-d H:i:s', time()),
  1468. '车间名称' => $value['Gy0_SITE']
  1469. ];
  1470. }
  1471. return $result;
  1472. }
  1473. /**
  1474. * 写入超节损核算结果(队列 OrderSuperLossJob / OrderLossQueueWorker 等调用)
  1475. *
  1476. * @param string $gdbh 工单编号
  1477. * @param string $yjno 印件号
  1478. * @param array $rows OneOrderSuperLoss 返回的行数据
  1479. * @return bool
  1480. */
  1481. public function saveSuperLossResult($gdbh, $yjno, array $rows)
  1482. {
  1483. $gdbh = trim((string)$gdbh);
  1484. $yjno = trim((string)$yjno);
  1485. if ($gdbh === '' || $yjno === '' || empty($rows)) {
  1486. return false;
  1487. }
  1488. db('工单_质量考核汇总')
  1489. ->where('Gy0_gdbh', $gdbh)
  1490. ->where('印件及工序', $yjno)
  1491. ->delete();
  1492. foreach ($rows as $idx => $row) {
  1493. for ($r = 1; $r <= 8; $r++) {
  1494. $key = 'sczl_rate' . $r;
  1495. if (!isset($row[$key]) || $row[$key] === '' || $row[$key] === null) {
  1496. $rows[$idx][$key] = 0;
  1497. }
  1498. }
  1499. }
  1500. $sql = db('工单_质量考核汇总')->fetchSql(true)->insertAll($rows);
  1501. $res = db()->query($sql);
  1502. return $res !== false;
  1503. }
  1504. /**
  1505. * 超节损列表
  1506. * @return void
  1507. * @throws \think\db\exception\DataNotFoundException
  1508. * @throws \think\db\exception\ModelNotFoundException
  1509. * @throws \think\exception\DbException
  1510. */
  1511. public function getList()
  1512. {
  1513. if (!Request::instance()->isGet()) {
  1514. $this->error('非法请求');
  1515. }
  1516. $params = Request::instance()->param();
  1517. $where = [];
  1518. // 设置默认分页和限制
  1519. $limit = empty($params['limit']) ? 15 : intval($params['limit']);
  1520. $pages = empty($params['page']) ? 1 : intval($params['page']);
  1521. // 构建查询条件
  1522. if (!empty($params['code'])) {
  1523. // 根据产品代号是否含有字母确定匹配长度
  1524. $prefixLength = preg_match('/[A-Za-z]/', $params['code']) ? 5 : 4;
  1525. $where['a.jjcp_cpdh'] = ['LIKE', substr($params['code'], 0, $prefixLength) . '%'];
  1526. }
  1527. if (!empty($params['date'])) {
  1528. $year = substr($params['date'], 0, 4); // 取前4位作为年份
  1529. $month = substr($params['date'], 4, 2); // 取后2位作为月份
  1530. // 格式化为需要的值
  1531. $formattedDate = $year . '-' . $month;
  1532. $where['a.jjcp_sj'] = ['like',$formattedDate.'%'];
  1533. }
  1534. if (!empty($params['search'])) {
  1535. if (!empty($params['date']) || !empty($params['code'])) {
  1536. $this->error('参数错误');
  1537. }
  1538. $where['a.jjcp_gdbh|a.jjcp_cpdh|a.jjcp_cpmc'] = ['like', '%' . $params['search'] . '%'];
  1539. }
  1540. // 定义字段
  1541. $field = '
  1542. b.sys_ny,
  1543. a.jjcp_gdbh AS Gd_gdbh,
  1544. a.jjcp_yjno AS jjcp_yjno,
  1545. a.jjcp_yjno AS yj_Yjno,
  1546. c.yj_Yjdh as yjdh,
  1547. c.yj_ls AS yj_ls,
  1548. c.yj_cpdh AS 成品编码,
  1549. c.yj_yjmc AS 成品名称,
  1550. b.`实际投料`,
  1551. b.`计量单位`,
  1552. DATE(a.jjcp_sj) AS warehousing_date,
  1553. total_sl.warehousing_num,
  1554. SUM(DISTINCT b.`计划损耗`) AS `工单计划损耗`,
  1555. b.`废品合计`,
  1556. SUM(b.`CjsJe`) AS reward_money,
  1557. b.`印件无形损` AS 工单无形损,
  1558. b.`材料废`,
  1559. b.`零头处理`,
  1560. b.`外发废`,
  1561. SUM(b.`班组制程废品`) AS zcfp,
  1562. `工单质检废` AS 工单质检废,
  1563. c.质量考核,
  1564. c.工单类型
  1565. ';
  1566. // 子查询:计算所有记录的 jjcp_sl 总和(入仓数量)
  1567. $subQuery = \db('成品入仓')
  1568. ->alias('a_sub')
  1569. ->field('
  1570. a_sub.jjcp_gdbh AS Gd_gdbh_sub,
  1571. a_sub.jjcp_yjno AS jjcp_yjno_sub,
  1572. SUM(a_sub.jjcp_sl) AS warehousing_num
  1573. ')
  1574. ->group('a_sub.jjcp_gdbh, a_sub.jjcp_yjno')
  1575. ->buildSql();
  1576. $list = \db('成品入仓')
  1577. ->alias('a')
  1578. ->join('工单_质量考核汇总 b','a.jjcp_gdbh = b.Gy0_gdbh AND a.jjcp_yjno = b.印件及工序','left')
  1579. ->join('工单_印件资料 c','a.jjcp_gdbh = c.Yj_Gdbh AND a.jjcp_yjno = c.yj_Yjno')
  1580. ->join([$subQuery => 'total_sl'], 'a.jjcp_gdbh = total_sl.Gd_gdbh_sub AND a.jjcp_yjno = total_sl.jjcp_yjno_sub', 'left')
  1581. ->field($field)
  1582. ->where($where)
  1583. ->where('a.jjcp_smb','like','末%')
  1584. ->group('Gd_gdbh,jjcp_yjno')
  1585. ->order('warehousing_date DESC')
  1586. ->page($pages)
  1587. ->limit($limit)
  1588. ->select();
  1589. // 处理查询结果
  1590. foreach ($list as $key => $value) {
  1591. $status = \db('工单_印件资料')
  1592. ->where('Yj_Gdbh', $value['Gd_gdbh'])
  1593. ->where('yj_Yjno', $value['jjcp_yjno'])
  1594. ->value('质量考核');
  1595. $processDetail = \db('工单_工艺资料')
  1596. ->where('Gy0_gdbh', $value['Gd_gdbh'])
  1597. ->where('Gy0_yjno', $value['jjcp_yjno'])
  1598. ->field('CONCAT(rtrim(Gy0_gxmc),"[",rtrim(Add_gxmc),"]") as 工序名称,Gy0_ls as 联数')
  1599. ->select();
  1600. $number1 = $number2 = 1;
  1601. foreach ($processDetail as $k => $v) {
  1602. if (strpos($v['工序名称'],'分切') !== false) {
  1603. $number1 = $v['联数'];
  1604. }
  1605. if (strpos($v['工序名称'],'分切') === false && $v['联数'] > 1) {
  1606. $number2 = $v['联数'];
  1607. }
  1608. }
  1609. $Multiple = $number1/$number2;
  1610. if (is_int($Multiple) === false) {
  1611. $Multiple = 1;
  1612. }
  1613. $list[$key]['工单质检废'] = $value['废品合计'] - $value['zcfp'];
  1614. $list[$key]['质量考核'] = $status;
  1615. $list[$key]['考核'] = ($status == 1) ? '否' : '是';
  1616. if ($value['实际投料'] !== null){
  1617. $actualMaterial = $value['实际投料'] * 10000;
  1618. $list[$key]['target_rate'] = $this->calculateRate($actualMaterial, $value['工单计划损耗']);
  1619. $list[$key]['real_rate'] = $value['warehousing_num']/($value['实际投料']*10000)*100;
  1620. $list[$key]['real_rate'] = number_format($list[$key]['real_rate'], 2).'%';
  1621. }else{
  1622. $list[$key]['target_rate'] = null;
  1623. $list[$key]['real_rate'] = null;
  1624. }
  1625. $list[$key]['reward_rate'] = '1'; // or some logic if needed
  1626. }
  1627. if (!empty($list)) {
  1628. $this->success('成功', $list);
  1629. } else {
  1630. $this->error('未找到数据');
  1631. }
  1632. }
  1633. // 计算合格率
  1634. private function calculateRate($actual, $loss)
  1635. {
  1636. if ($actual == 0) {
  1637. return '0.00%'; // 防止除以零
  1638. }
  1639. $rate = ($actual - $loss) / $actual * 100;
  1640. return number_format($rate, 2) . '%';
  1641. }
  1642. /**
  1643. * 工序超节损
  1644. * @return void
  1645. * @throws \think\db\exception\DataNotFoundException
  1646. * @throws \think\db\exception\ModelNotFoundException
  1647. * @throws \think\exception\DbException
  1648. */
  1649. public function ProcessLoss()
  1650. {
  1651. if ($this->request->isGet() === false){
  1652. $this->error('请求错误');
  1653. }
  1654. $param = $this->request->param();
  1655. if (empty($param) || empty($param['order']) || empty($param['yjno'])){
  1656. $this->error('参数错误');
  1657. }
  1658. $where = ['Gy0_gdbh'=>$param['order'],'印件及工序'=>$param['yjno']];
  1659. //查询订单印件数据
  1660. $field = '
  1661. Gy0_gdbh AS Gd_gdbh,
  1662. `印件及工序` AS yjno,
  1663. `联数` AS ls,
  1664. `产品代号` AS `成品代号`,
  1665. `产品名称` AS `成品名称`,
  1666. `实际投料`,
  1667. `计量单位`,
  1668. DATE(`入仓日期`) AS warehousing_date,
  1669. `入仓数量` AS warehousing_num,
  1670. SUM(DISTINCT `计划损耗`) AS `计划损耗`,
  1671. `废品合计`,
  1672. `印件无形损` as intangible_loss,
  1673. `材料废`,
  1674. `零头处理`,
  1675. `外发废`,
  1676. SUM(`班组制程废品`) AS `zcfp`,
  1677. `工单质检废` AS `班组分摊质检废品`,
  1678. `订单数量`,
  1679. `销售订单号`
  1680. ';
  1681. $list = \db('工单_质量考核汇总')
  1682. ->field($field)
  1683. ->where($where)
  1684. ->group('Gy0_gdbh, `印件及工序`')
  1685. ->order('sys_rq DESC')
  1686. ->find();
  1687. $processDetail = \db('工单_工艺资料')
  1688. ->where('Gy0_gdbh', $param['order'])
  1689. ->where('Gy0_yjno', $param['yjno'])
  1690. ->field('CONCAT(rtrim(Gy0_gxmc),"[",rtrim(Add_gxmc),"]") as 工序名称,Gy0_ls as 联数')
  1691. ->select();
  1692. $status = \db('工单_印件资料')
  1693. ->where('Yj_Gdbh', $param['order'])
  1694. ->where('yj_Yjno', $param['yjno'])
  1695. ->value('质量考核');
  1696. // 添加到 $list 数组中
  1697. $list['质量考核'] = $status;
  1698. $list['考核'] = ($status == 1) ? '不参与考核' : '参与考核';
  1699. $list['实际投料'] = $list['实际投料']*10000;
  1700. //目标合格率
  1701. $list['target_rate'] = ($list['实际投料']-$list['计划损耗'])/$list['实际投料']*100;
  1702. $list['target_rate'] = number_format($list['target_rate'],2);
  1703. $list['target_rate'] = $list['target_rate'].'%';
  1704. //实际合格率
  1705. $list['real_rate'] = $list['warehousing_num']/($list['实际投料'])*100;
  1706. $list['real_rate'] = number_format($list['real_rate'],2);
  1707. $list['real_rate'] = $list['real_rate'].'%';
  1708. //查询工序数据(字段名与历史 ProcessLoss 一致)
  1709. $gy_field = '
  1710. `工序` AS Gy0_gxh,
  1711. MAX(`工序名称`) AS Gy0_gxmc,
  1712. MAX(`印件及工序`) AS Gy0_yjno,
  1713. MAX(`联数`) AS Gy0_ls,
  1714. MAX(`计划损耗`) AS Gy0_计划损耗,
  1715. MAX(`计划产量`) AS Gy0_计划接货数,
  1716. SUM(`班组分摊无形损`) AS Gy0_无形损,
  1717. MAX(`印件工序产量`) AS total_cl,
  1718. SUM(`班组制程废品`) AS total_fp,
  1719. SUM(`班组分摊质检废品`) AS waste_quality,
  1720. MAX(`超节损承担比例`) AS 超节损承担比例,
  1721. MAX(`无形损承担比例`) AS 无形损承担比例
  1722. ';
  1723. $gy_data = \db('工单_质量考核汇总')
  1724. ->field($gy_field)
  1725. ->where($where)
  1726. ->group('Gy0_gxh')
  1727. ->select();
  1728. $guige = \db('物料_存货编码')
  1729. ->where('物料代码', $list['成品代号'] ?? $list['产品代号'] ?? '')
  1730. ->value('rtrim(规格)');
  1731. $moneyRate = (strpos((string)$guige, '小盒') !== false) ? 0.02 : 0.09;
  1732. foreach ($gy_data as $key => $value) {
  1733. //报废合计
  1734. $gy_data[$key]['total_waste'] = $value['Gy0_无形损'] + $value['total_fp'] + $value['waste_quality'];
  1735. //工序节损数 = 工序计划损耗 - 报废合计
  1736. $gy_data[$key]['loss'] = (int)$value['Gy0_计划损耗'] - (int)$gy_data[$key]['total_waste'];
  1737. $this->applyMachineInspectionProcessLossRules(
  1738. (string)$value['Gy0_gxmc'],
  1739. (int)$value['Gy0_计划损耗'],
  1740. $gy_data[$key]
  1741. );
  1742. if ($this->isSuperLossRewardExcluded((string)$value['Gy0_gxmc'])) {
  1743. $gy_data[$key]['工序超节损金额'] = 0;
  1744. } else {
  1745. $gy_data[$key]['工序超节损金额'] = round(
  1746. $gy_data[$key]['loss'] * floatval($value['超节损承担比例']) * $moneyRate,
  1747. 4
  1748. );
  1749. }
  1750. $denom = (float)$value['Gy0_计划接货数'];
  1751. if ($denom <= 0) {
  1752. $denom = 1;
  1753. }
  1754. //工序实际报废率
  1755. $gy_data[$key]['actual_loss_rate'] = ((number_format($gy_data[$key]['total_waste'] / $denom, 4)) * 100) . '%';
  1756. //工序目标报废率
  1757. $gy_data[$key]['target_loss_rate'] = ((number_format($value['Gy0_计划损耗'] / $denom, 4)) * 100) . '%';
  1758. //占投料报废率
  1759. $gy_data[$key]['loss_rate'] = ((number_format(($value['Gy0_计划损耗'] - $gy_data[$key]['total_waste']) / $list['实际投料'], 4)) * 100) . '%';
  1760. }
  1761. $list['gy_data'] = $gy_data;
  1762. $total = [
  1763. 'total_waste' => 0,
  1764. 'total_zjfp' => 0,
  1765. 'total_fp' => 0,
  1766. 'plan_loss' => 0,
  1767. 'waste_intangible' => 0,
  1768. 'loss' => 0,
  1769. 'reward' => 0,
  1770. ];
  1771. foreach ($gy_data as $item){
  1772. $total['total_waste'] += $item['total_waste'];
  1773. $total['total_zjfp'] += $item['waste_quality'];
  1774. $total['total_fp'] += $item['total_fp'];
  1775. $total['plan_loss'] += $item['Gy0_计划损耗'];
  1776. $total['waste_intangible'] += $item['Gy0_无形损'];
  1777. $total['loss'] += $item['loss'];
  1778. $total['reward'] += $item['工序超节损金额'];
  1779. }
  1780. $total['reward'] = round($total['reward'],2);
  1781. //查询废品数量
  1782. $out_sql = "SELECT qczl_num,fp_sl1,fp_sl2,fp_sl3,fp_sl4,fp_sl5,fp_sl6,fp_sl7,fp_sl8,fp_sl9,fp_sl10,fp_sl11,fp_sl12,fp_sl13,
  1783. fp_lb1,fp_lb2,fp_lb3,fp_lb4,fp_lb5,fp_lb6,fp_lb7,fp_lb8,fp_lb9,fp_lb10,fp_lb11,fp_lb12,fp_lb13,
  1784. fp_bh1,fp_bh2,fp_bh3,fp_bh4,fp_bh5,fp_bh6,fp_bh7,fp_bh8,fp_bh9,fp_bh10,fp_bh11,fp_bh12,fp_bh13,
  1785. fp_gxmc1,fp_gxmc2,fp_gxmc3,fp_gxmc4,fp_gxmc5,fp_gxmc6,fp_gxmc7,fp_gxmc8,fp_gxmc9,fp_gxmc10,fp_gxmc11,fp_gxmc12,fp_gxmc13,UniqId
  1786. FROM db_qczl WHERE qczl_gdbh = '{$param['order']}' AND qczl_yjno = '{$param['yjno']}'";
  1787. $waste_out = Db::query($out_sql);
  1788. $machine = [];//机检废品数组
  1789. $o = 0;
  1790. foreach ($waste_out as $entry) {
  1791. for ($i = 1; $i <= 13; $i++) {
  1792. $labelKey = "fp_lb" . $i;
  1793. $slKey = "fp_sl" . $i;
  1794. if (!empty($entry[$labelKey])) {
  1795. //机检废品
  1796. if (substr($entry[$labelKey],0,1) == 'K' ){
  1797. $machine[$o]= $entry[$slKey];
  1798. $o++;
  1799. }
  1800. }
  1801. }
  1802. }
  1803. $list['机检废'] = array_sum($machine);//机检废
  1804. $list['total'] = $total;
  1805. $list = $this->formatProcessLossResponse($list);
  1806. $this->success('成功', $list);
  1807. }
  1808. //班组超节损数据
  1809. public function ClassLossData()
  1810. {
  1811. if ($this->request->isGet() === false){
  1812. $this->error('请求错误');
  1813. }
  1814. $param = $this->request->param();
  1815. if (empty($param) || empty($param['order']) || empty($param['yjno'])){
  1816. $this->error('参数错误');
  1817. }
  1818. $where = ['Gy0_gdbh'=>$param['order'],'印件及工序'=>$param['yjno']];
  1819. //查询订单印件数据
  1820. $field = '
  1821. Gy0_gdbh AS Gd_gdbh,
  1822. `印件及工序` AS yjno,
  1823. `联数` AS ls,
  1824. `产品代号` AS `成品代号`,
  1825. `产品名称` AS `成品名称`,
  1826. `实际投料`,
  1827. `计量单位`,
  1828. DATE(`入仓日期`) AS warehousing_date,
  1829. `入仓数量` AS warehousing_num,
  1830. SUM(DISTINCT `计划损耗`) AS `计划损耗`,
  1831. `废品合计`,
  1832. `印件无形损` as intangible_loss,
  1833. `材料废`,
  1834. `零头处理`,
  1835. `外发废`,
  1836. SUM(`班组制程废品`) AS `zcfp`,
  1837. `工单质检废` AS `班组分摊质检废品`,
  1838. `订单数量`,
  1839. `销售订单号`
  1840. ';
  1841. $list = \db('工单_质量考核汇总')
  1842. ->field($field)
  1843. ->where($where)
  1844. ->group('Gy0_gdbh, `印件及工序`')
  1845. ->order('sys_rq DESC')
  1846. ->find();
  1847. $processDetail = \db('工单_工艺资料')
  1848. ->where('Gy0_gdbh', $param['order'])
  1849. ->where('Gy0_yjno', $param['yjno'])
  1850. ->field('CONCAT(rtrim(Gy0_gxmc),"[",rtrim(Add_gxmc),"]") as 工序名称,Gy0_ls as 联数')
  1851. ->select();
  1852. $status = \db('工单_印件资料')
  1853. ->where('Yj_Gdbh', $param['order'])
  1854. ->where('yj_Yjno', $param['yjno'])
  1855. ->value('质量考核');
  1856. // 添加到 $list 数组中
  1857. $list['质量考核'] = $status;
  1858. $list['考核'] = ($status == 1) ? '不参与考核' : '参与考核';
  1859. $list['实际投料'] = $list['实际投料']*10000;
  1860. //目标合格率
  1861. $list['target_rate'] = ($list['实际投料']-$list['计划损耗'])/$list['实际投料']*100;
  1862. $list['target_rate'] = number_format($list['target_rate'],2);
  1863. $list['target_rate'] = $list['target_rate'].'%';
  1864. //实际合格率
  1865. $list['real_rate'] = $list['warehousing_num']/($list['实际投料'])*100;
  1866. $list['real_rate'] = number_format($list['real_rate'],2);
  1867. $list['real_rate'] = $list['real_rate'].'%';
  1868. //班组数据
  1869. $gy_data = \db('工单_质量考核汇总')
  1870. ->where($where)
  1871. ->select();
  1872. $class_data = [];
  1873. foreach ($gy_data as $item){
  1874. $name = '';
  1875. for ($i=1;$i<9;$i++){
  1876. if ($item['Xm'.$i] !== ''){
  1877. $name = $name.' '.$item['Xm'.$i];
  1878. }
  1879. }
  1880. $data = [
  1881. 'member' => $name,
  1882. 'sczl_gxmc' => $item['工序名称'],
  1883. 'total_cl' => $item['班组产量'],
  1884. '计划损耗' => $item['班组分摊计划损耗'],
  1885. '无形损分摊' => $item['班组分摊无形损'],
  1886. '节损奖' => $item['CjsJe'],
  1887. '节损数量' => $item['CjsSl'],
  1888. 'sczl_zcfp' => $item['班组制程废品'],
  1889. '质检废' => $item['班组分摊质检废品'],
  1890. '超节损承担比例' => ($item['超节损承担比例']*100).'%',
  1891. ];
  1892. array_push($class_data,$data);
  1893. }
  1894. $list['gy_data'] = $class_data;
  1895. //工单节损数据
  1896. $total_field = '
  1897. SUM(`班组分摊质检废品`) as total_waste,
  1898. SUM(`班组质检废品`) as total_zjfp,
  1899. SUM(`班组制程废品`) as total_fp,
  1900. SUM(DISTINCT `计划损耗`) AS plan_loss,
  1901. `材料废`,
  1902. `印件无形损` as waste_intangible,
  1903. SUM(CjsSl) as loss,
  1904. SUM(CjsJe) as reward
  1905. ';
  1906. $total = \db('工单_质量考核汇总')
  1907. ->where($where)
  1908. ->field($total_field)
  1909. ->find();
  1910. //查询废品数量
  1911. $out_sql = "SELECT qczl_num,fp_sl1,fp_sl2,fp_sl3,fp_sl4,fp_sl5,fp_sl6,fp_sl7,fp_sl8,fp_sl9,fp_sl10,fp_sl11,fp_sl12,fp_sl13,
  1912. fp_lb1,fp_lb2,fp_lb3,fp_lb4,fp_lb5,fp_lb6,fp_lb7,fp_lb8,fp_lb9,fp_lb10,fp_lb11,fp_lb12,fp_lb13,
  1913. fp_bh1,fp_bh2,fp_bh3,fp_bh4,fp_bh5,fp_bh6,fp_bh7,fp_bh8,fp_bh9,fp_bh10,fp_bh11,fp_bh12,fp_bh13,
  1914. fp_gxmc1,fp_gxmc2,fp_gxmc3,fp_gxmc4,fp_gxmc5,fp_gxmc6,fp_gxmc7,fp_gxmc8,fp_gxmc9,fp_gxmc10,fp_gxmc11,fp_gxmc12,fp_gxmc13,UniqId
  1915. FROM db_qczl WHERE qczl_gdbh = '{$param['order']}' AND qczl_yjno = '{$param['yjno']}'";
  1916. $waste_out = Db::query($out_sql);
  1917. $machine = [];//机检废品数组
  1918. $o = 0;
  1919. foreach ($waste_out as $entry) {
  1920. for ($i = 1; $i <= 13; $i++) {
  1921. $labelKey = "fp_lb" . $i;
  1922. $slKey = "fp_sl" . $i;
  1923. if (!empty($entry[$labelKey])) {
  1924. //机检废品
  1925. if (substr($entry[$labelKey],0,1) == 'K' ){
  1926. $machine[$o]= $entry[$slKey];
  1927. $o++;
  1928. }
  1929. }
  1930. }
  1931. }
  1932. $list['机检废'] = array_sum($machine);//机检废
  1933. $list['total'] = $total;
  1934. $this->success('成功',$list);
  1935. }
  1936. /**
  1937. * 循环插入超节损数据
  1938. * @return void
  1939. * @throws \think\Exception
  1940. * @throws \think\db\exception\BindParamException
  1941. * @throws \think\db\exception\DataNotFoundException
  1942. * @throws \think\db\exception\ModelNotFoundException
  1943. * @throws \think\exception\DbException
  1944. * @throws \think\exception\PDOException
  1945. */
  1946. public function orderLossData()
  1947. {
  1948. $param = $this->request->param();
  1949. $where = [];
  1950. if (isset($param['gdbh']) && isset($param['yjno']) && !empty($param['gdbh']) && !empty($param['yjno'])){
  1951. $where['a.jjcp_gdbh'] = $param['gdbh'];
  1952. $where['a.jjcp_yjno'] = $param['yjno'];
  1953. }
  1954. if (isset($param['mouth'])){
  1955. $where['a.jjcp_sj'] = ['like',$param['mouth'].'%'];
  1956. }
  1957. $where['a.jjcp_smb'] = ['like','末%'];
  1958. $list = \db('成品入仓')
  1959. ->alias('a')
  1960. ->join('设备_产量计酬 b','a.jjcp_gdbh = b.sczl_gdbh AND a.jjcp_yjno = b.sczl_yjno')
  1961. ->join('物料_收发记录 c','a.jjcp_gdbh = c.st_gdbh AND a.jjcp_cpdh = c.cpdh')
  1962. ->where($where)
  1963. ->where(function ($query) {
  1964. $query->where('c.仓库编号', '101')
  1965. ->whereOr('c.仓库编号', 'Y101');
  1966. })
  1967. ->field('a.jjcp_gdbh,a.jjcp_yjno')
  1968. ->group('a.jjcp_gdbh,a.jjcp_yjno')
  1969. ->select();
  1970. $i = 0;
  1971. if (empty($list)) {
  1972. $this->error('未搜索到工单入仓数据');
  1973. }
  1974. foreach ($list as $item){
  1975. $jobData = [
  1976. 'gdbh' => $item['jjcp_gdbh'],
  1977. 'yjno' => $item['jjcp_yjno'],
  1978. 'created_at' => date('Y-m-d H:i:s'),
  1979. ];
  1980. $res = Queue::push('app\\job\\OrderSuperLossJob', $jobData, 'order_loss_calculation');
  1981. if (!$res) {
  1982. $i++;
  1983. }
  1984. }
  1985. if ($i === 0){
  1986. $this->success('任务已提交,共' . count($list) . '条');
  1987. }else{
  1988. $this->error('提交完成,失败' . $i . '条');
  1989. }
  1990. }
  1991. /**
  1992. * 创建投料数
  1993. * @return void
  1994. */
  1995. public function feedAdd()
  1996. {
  1997. // 1. 请求验证
  1998. if (!$this->request->isPost()) {
  1999. $this->error('请求错误');
  2000. }
  2001. $param = Request::instance()->post();
  2002. if (empty($param)) {
  2003. $this->error('参数错误');
  2004. }
  2005. // 2. 数据验证
  2006. $requiredFields = ['st_gdbh', 'st_sl', 'st_dw', 'sys_id', 'cpdh'];
  2007. foreach ($requiredFields as $field) {
  2008. if (!isset($param[$field]) || $param[$field] === '') {
  2009. $this->error("参数{$field}不能为空");
  2010. }
  2011. }
  2012. try {
  2013. // 3. 数据准备
  2014. $currentTime = date('Y-m-d H:i:s');
  2015. $currentDate = date('Y-m-d');
  2016. // 仓库编号逻辑
  2017. $cangku = preg_match('/[a-zA-Z]/', $param['st_gdbh']) ? 'Y101' : '101';
  2018. // 4. 主数据
  2019. $data = [
  2020. 'st_rq' => $currentDate,
  2021. 'st_jylb' => '生产领料',
  2022. 'st_gdbh' => $param['st_gdbh'],
  2023. 'st_wlbh' => $param['st_wlbh'],
  2024. 'st_sl' => $param['st_sl'],
  2025. 'st_dw' => $param['st_dw'],
  2026. 'sys_id' => $param['sys_id'],
  2027. 'sys_rq' => $currentTime,
  2028. 'cpdh' => $param['cpdh'],
  2029. ];
  2030. // 添加仓库编号(特殊处理)
  2031. $data['`仓库编号`'] = $cangku;
  2032. // 5. 日志数据
  2033. $logData = [
  2034. 'Gd_gdbh' => $param['st_gdbh'],
  2035. 'ModifyUser' => $param['sys_id'],
  2036. 'ModifyTime' => $currentTime,
  2037. 'FieldName' => 'st_sl',
  2038. 'NewValue' => $param['st_sl'],
  2039. 'ModifySource' => '新增物料投料数'
  2040. ];
  2041. // 6. 开启事务
  2042. Db::startTrans();
  2043. // 7. 插入日志
  2044. Db::name('系统操作日志表')->insert($logData);
  2045. // 8. 插入主记录 - 手动构建安全的SQL语句
  2046. $fields = array_keys($data);
  2047. $values = array_values($data);
  2048. // 构建字段名部分
  2049. $fieldList = implode(', ', array_map(function($field) {
  2050. return strpos($field, '`') === 0 ? $field : "`{$field}`";
  2051. }, $fields));
  2052. // 构建占位符
  2053. $placeholders = implode(', ', array_fill(0, count($values), '?'));
  2054. // 执行安全的参数化查询
  2055. $sql = "INSERT INTO `物料_收发记录` ({$fieldList}) VALUES ({$placeholders})";
  2056. $feedResult = Db::execute($sql, $values);
  2057. if ($feedResult === false) {
  2058. throw new Exception('新增物料记录失败');
  2059. }
  2060. // 9. 获取工单信息
  2061. $totalNum = Db::name('工单_印件资料')
  2062. ->field('yj_ls, yj_ks, yj_tlgg, yj_zzmc, yj_Yjno')
  2063. ->where('Yj_Gdbh', $param['st_gdbh'])
  2064. ->where('yj_Yjdh', $param['cpdh'])
  2065. ->find();
  2066. if (!$totalNum) {
  2067. throw new Exception('未找到对应的工单印件资料');
  2068. }
  2069. // 10. 计算投料数量
  2070. $num = $param['st_sl'];
  2071. if (!empty($totalNum['yj_tlgg'])) {
  2072. $dimensions = explode('*', $totalNum['yj_tlgg']);
  2073. $number1 = (int)($dimensions[0] ?? 0);
  2074. $number2 = (int)($dimensions[1] ?? 0);
  2075. preg_match('/(\d+)g/', $totalNum['yj_zzmc'], $matches);
  2076. $paperWeight = $matches[1] ?? 0;
  2077. if ($param['st_dw'] === '吨' && $paperWeight > 0 && $number1 > 0 && $number2 > 0) {
  2078. $num = round(($param['st_sl'] * 1000000) / $paperWeight / ($number1 * $number2) * 1000000);
  2079. }
  2080. }
  2081. // 11. 计算实际投料
  2082. $actualFeed = $num / 10000 * $totalNum['yj_ls'] * $totalNum['yj_ks'];
  2083. // 12. 更新工单基本资料 - 使用原生SQL处理中文字段
  2084. $updateBasicSql = "UPDATE `工单_基本资料` SET `实际投料` = ? WHERE `Gd_gdbh` = ? AND `Gd_cpdh` = ?";
  2085. $basicResult = Db::execute($updateBasicSql, [$actualFeed, $param['st_gdbh'], $param['cpdh']]);
  2086. if ($basicResult === false) {
  2087. throw new Exception('更新工单基本资料失败');
  2088. }
  2089. // 13. 更新工单印件资料 - 使用原生SQL
  2090. $updateYjSql = "UPDATE `工单_印件资料` SET `yj_实际投料` = ? WHERE `Yj_Gdbh` = ? AND `yj_cpdh` = ?";
  2091. $yjResult = Db::execute($updateYjSql, [$actualFeed, $param['st_gdbh'], $param['cpdh']]);
  2092. if ($yjResult === false) {
  2093. throw new Exception('更新工单印件资料失败');
  2094. }
  2095. $yjNo = $totalNum['yj_Yjno'];
  2096. // 14. 重新计算工单超节损数据
  2097. $resultAdd = $this->OneOrderSuperLoss($param['st_gdbh'], $yjNo);
  2098. // 15. 更新质量考核汇总 - 先删除
  2099. $deleteSql = "DELETE FROM `工单_质量考核汇总` WHERE `Gy0_gdbh` = ? AND `印件及工序` = ?";
  2100. Db::execute($deleteSql, [$param['st_gdbh'], $yjNo]);
  2101. // 16. 插入新的质量考核数据
  2102. if (!empty($resultAdd)) {
  2103. foreach ($resultAdd as $item) {
  2104. $fields = array_keys($item);
  2105. $values = array_values($item);
  2106. $fieldList = implode(', ', array_map(function($field) {
  2107. return strpos($field, '`') === 0 ? $field : "`{$field}`";
  2108. }, $fields));
  2109. $placeholders = implode(', ', array_fill(0, count($values), '?'));
  2110. $insertSql = "INSERT INTO `工单_质量考核汇总` ({$fieldList}) VALUES ({$placeholders})";
  2111. Db::execute($insertSql, $values);
  2112. }
  2113. }
  2114. // 17. 提交事务
  2115. Db::commit();
  2116. $this->success('新增成功');
  2117. } catch (Exception $e) {
  2118. // 18. 回滚事务
  2119. Db::rollback();
  2120. $this->error('操作失败: ' . $e->getMessage());
  2121. }
  2122. }
  2123. /**
  2124. * 获取物料信息
  2125. * @return void
  2126. * @throws \think\db\exception\DataNotFoundException
  2127. * @throws \think\db\exception\ModelNotFoundException
  2128. * @throws \think\exception\DbException
  2129. */
  2130. public function getFeedList()
  2131. {
  2132. if (Request::instance()->isGet() == false) {
  2133. $this->error('非法请求');
  2134. }
  2135. $params = Request::instance()->request();
  2136. if (empty($params['workorder']) || empty($params['yjno'])) {
  2137. $this->error('参数错误');
  2138. }
  2139. $field = "a.Gd_gdbh,rtrim(c.yj_Yjdh) as yj_yjdh,c.yj_Yjno, c.yj_ks,c.yj_ls,rtrim(c.yj_zzdh) as yj_zzdh,
  2140. rtrim(b.BOM_物料名称) as BOM_物料名称,rtrim(c.yj_tlgg) as yj_tlgg,
  2141. a.订单数量,c.yj_平张投料, b.BOM_实际用量,a.投料确认";
  2142. $data =db('工单_基本资料')->alias('a')
  2143. ->join('工单_印件资料 c','a.Gd_gdbh = c.Yj_Gdbh ','left')
  2144. ->join('工单_bom资料 b','c.Yj_Gdbh = b.BOM_工单编号 AND c.yj_zzdh = b.BOM_物料编码','left')
  2145. ->where('a.Gd_gdbh',$params['workorder'])
  2146. ->where('c.yj_Yjno',$params['yjno'])
  2147. ->field($field)
  2148. ->group('a.Gd_gdbh')
  2149. ->order('b.BOM_投料单位,a.UniqId asc')
  2150. ->select();
  2151. if (empty($data)){
  2152. $this->success('请求成功');
  2153. }
  2154. foreach ($data as $key=>$value){
  2155. $len = stripos($value['yj_tlgg'],'/');
  2156. if ($len){
  2157. $name = substr($value['yj_tlgg'],0,$len);
  2158. $len_two = stripos($value['yj_tlgg'],'(');
  2159. if ($len_two){
  2160. $name = substr($name,0,$len_two);
  2161. }
  2162. $data[$key]['yj_tlgg'] = $name;
  2163. }
  2164. $data[$key]['rate'] = '';
  2165. }
  2166. $this->success('请求成功',$data);
  2167. }
  2168. /**
  2169. * 获取工单类型
  2170. * @return void
  2171. */
  2172. public function getWorkorderStatus()
  2173. {
  2174. if ($this->request->isGet() == false) {
  2175. $this->error('请求错误');
  2176. }
  2177. $param = $this->request->param();
  2178. if (empty($param['workorder']) || empty($param['yjno'])) {
  2179. $this->error('参数错误');
  2180. }
  2181. $data = \db('工单_印件资料')
  2182. ->where('Yj_Gdbh',$param['workorder'])
  2183. ->where('yj_Yjno',$param['yjno'])
  2184. ->field('Yj_gdbh,rtrim(yj_Yjdh) as yj_Yjdh,yj_Yjno,rtrim(yj_yjmc) as yj_yjmc,工单类型')
  2185. ->find();
  2186. $this->success('成功',$data);
  2187. }
  2188. /**
  2189. * 工序号统一为与 getSuperLossProcessGxhList 一致的两位字符串,避免 9/09 重复补行
  2190. */
  2191. private function normalizeGxhKey($gxh): string
  2192. {
  2193. if ($gxh === null || $gxh === '') {
  2194. return '';
  2195. }
  2196. $n = (int)$gxh;
  2197. return $n < 10 ? sprintf('%02d', $n) : (string)$n;
  2198. }
  2199. /**
  2200. * 工艺资料工序展示名(Add_gxmc 为空时不拼 null)
  2201. */
  2202. private function processGxmcSqlExpr(): string
  2203. {
  2204. return 'CONCAT(rtrim(a.Gy0_gxmc), IF(a.Add_gxmc IS NULL OR rtrim(a.Add_gxmc) = \'\', \'\', CONCAT(\'【\', rtrim(a.Add_gxmc), \'】\')))';
  2205. }
  2206. /** 外发:不参与无形损分摊 */
  2207. private function isSuperLossIntangibleExcluded(string $gxName): bool
  2208. {
  2209. return strpos($gxName, '外发') !== false;
  2210. }
  2211. private function isMachineInspectionProcess(string $gxName): bool
  2212. {
  2213. return strpos($gxName, '机检') !== false;
  2214. }
  2215. /**
  2216. * 机检:制程/质检不计入本行报废;无形损参与分摊并扣减节损数;超节损金额不计
  2217. */
  2218. private function applyMachineInspectionProcessLossRules(string $gxName, int $planLoss, array &$row): void
  2219. {
  2220. if (!$this->isMachineInspectionProcess($gxName)) {
  2221. return;
  2222. }
  2223. if (array_key_exists('total_fp', $row)) {
  2224. $row['total_fp'] = 0;
  2225. }
  2226. if (array_key_exists('waste_quality', $row)) {
  2227. $row['waste_quality'] = 0;
  2228. }
  2229. $intangible = (int)($row['Gy0_无形损'] ?? $row['intangible_loss'] ?? 0);
  2230. $row['total_waste'] = $intangible;
  2231. $row['loss'] = $planLoss - $intangible;
  2232. }
  2233. /** 机检、外发:不计超节损金额 */
  2234. private function isSuperLossRewardExcluded(string $gxName): bool
  2235. {
  2236. return $this->isMachineInspectionProcess($gxName) || $this->isSuperLossIntangibleExcluded($gxName);
  2237. }
  2238. /** 工序号查询兼容 9 / 09 / 9 */
  2239. private function resolveGxhWhereValues($gxh): array
  2240. {
  2241. $values = [(string)$gxh, $this->normalizeGxhKey($gxh), (string)(int)$gxh];
  2242. $n = (int)$gxh;
  2243. if ($n < 10) {
  2244. $values[] = sprintf('%02d', $n);
  2245. }
  2246. return array_values(array_unique(array_filter($values, static function ($v) {
  2247. return $v !== '';
  2248. })));
  2249. }
  2250. /**
  2251. * 按 db_sczl 报工班组拆成多行(拆片等多员工,与历史入库一致)
  2252. */
  2253. private function buildGyRowsFromSczlTeams(string $gdbh, string $yjno, $gxh, array $templateRow): array
  2254. {
  2255. $gxValues = $this->resolveGxhWhereValues($gxh);
  2256. $sczlRows = db('db_sczl')
  2257. ->where('sczl_gdbh', $gdbh)
  2258. ->where('sczl_yjno', $yjno)
  2259. ->where('sczl_gxh', 'in', $gxValues)
  2260. ->order('sczl_rq asc')
  2261. ->select();
  2262. if (count($sczlRows) <= 1) {
  2263. return [];
  2264. }
  2265. $groups = [];
  2266. foreach ($sczlRows as $sr) {
  2267. $bh1 = trim((string)($sr['sczl_bh1'] ?? ''));
  2268. if ($bh1 === '000000') {
  2269. $bh1 = '';
  2270. }
  2271. $key = $bh1 !== '' ? ('bh:' . $bh1) : ('id:' . ($sr['UniqId'] ?? md5(json_encode($sr))));
  2272. if (!isset($groups[$key])) {
  2273. $groups[$key] = ['sczl' => $sr, 'cl' => 0.0, 'fp' => 0.0];
  2274. }
  2275. $groups[$key]['cl'] += floatval($sr['sczl_cl'] ?? 0);
  2276. $groups[$key]['fp'] += floatval($sr['sczl_fp'] ?? 0);
  2277. }
  2278. if (count($groups) <= 1) {
  2279. return [];
  2280. }
  2281. $rows = [];
  2282. foreach ($groups as $g) {
  2283. $sr = $g['sczl'];
  2284. $row = $templateRow;
  2285. $row['total_cl'] = $g['cl'];
  2286. $row['cl'] = $g['cl'];
  2287. $row['fp'] = $g['fp'];
  2288. $row['sczl_zcfp'] = 0;
  2289. $row['sczl_jtbh'] = $sr['sczl_jtbh'] ?? ($row['sczl_jtbh'] ?? '');
  2290. $row['sczl_bzdh'] = $sr['sczl_bzdh'] ?? '';
  2291. $row['sczl_bh'] = $sr['sczl_bh1'] ?? '';
  2292. for ($j = 1; $j <= 10; $j++) {
  2293. $bhKey = 'sczl_bh' . $j;
  2294. $rateKey = 'sczl_rate' . $j;
  2295. $val = isset($sr[$bhKey]) ? trim((string)$sr[$bhKey]) : '';
  2296. if ($val === '000000') {
  2297. $val = '';
  2298. }
  2299. $row[$bhKey] = $val;
  2300. $row[$rateKey] = (isset($sr[$rateKey]) && $sr[$rateKey] !== '') ? $sr[$rateKey] : 0;
  2301. }
  2302. $rows[] = $row;
  2303. }
  2304. return $rows;
  2305. }
  2306. /**
  2307. * 仅 db_sczl 报工、无产量计酬时:若某工序只有一行且无计酬班组,按 sczl 多员工展开
  2308. */
  2309. private function expandSczlMultiTeamRows(array $gyData, string $gdbh, string $yjno): array
  2310. {
  2311. $byGx = [];
  2312. foreach ($gyData as $idx => $row) {
  2313. $gk = $this->normalizeGxhKey($row['Gy0_gxh'] ?? '');
  2314. if ($gk === '') {
  2315. continue;
  2316. }
  2317. $byGx[$gk][] = $idx;
  2318. }
  2319. $replaceGx = [];
  2320. foreach ($byGx as $gk => $indexes) {
  2321. if (count($indexes) !== 1) {
  2322. continue;
  2323. }
  2324. $row = $gyData[$indexes[0]];
  2325. $gxValues = $this->resolveGxhWhereValues($row['Gy0_gxh']);
  2326. $payrollCnt = (int)db('设备_产量计酬')
  2327. ->where('sczl_gdbh', $gdbh)
  2328. ->where('sczl_yjno', $yjno)
  2329. ->where('sczl_gxh', 'in', $gxValues)
  2330. ->count();
  2331. if ($payrollCnt > 0) {
  2332. continue;
  2333. }
  2334. $teams = $this->buildGyRowsFromSczlTeams($gdbh, $yjno, $row['Gy0_gxh'], $row);
  2335. if (count($teams) > 1) {
  2336. $replaceGx[$gk] = $teams;
  2337. }
  2338. }
  2339. if (empty($replaceGx)) {
  2340. return $gyData;
  2341. }
  2342. $out = [];
  2343. $doneGx = [];
  2344. foreach ($gyData as $row) {
  2345. $gk = $this->normalizeGxhKey($row['Gy0_gxh'] ?? '');
  2346. if (isset($replaceGx[$gk]) && !isset($doneGx[$gk])) {
  2347. foreach ($replaceGx[$gk] as $teamRow) {
  2348. $out[] = $teamRow;
  2349. }
  2350. $doneGx[$gk] = true;
  2351. continue;
  2352. }
  2353. if (isset($doneGx[$gk])) {
  2354. continue;
  2355. }
  2356. $out[] = $row;
  2357. }
  2358. return $out;
  2359. }
  2360. /**
  2361. * 仅 db_sczl 报工、无产量计酬时,从最新一条报工补班组编号/分配比例(拆片等)
  2362. */
  2363. private function fillSczlTeamMemberFields(array &$row, string $gdbh, string $yjno): void
  2364. {
  2365. if (!empty($row['sczl_bh1'])) {
  2366. return;
  2367. }
  2368. $gxh = $row['Gy0_gxh'] ?? '';
  2369. if ($gxh === '') {
  2370. return;
  2371. }
  2372. $sczl = db('db_sczl')
  2373. ->where('sczl_gdbh', $gdbh)
  2374. ->where('sczl_yjno', $yjno)
  2375. ->where('sczl_gxh', $gxh)
  2376. ->order('sczl_rq desc')
  2377. ->find();
  2378. if (empty($sczl)) {
  2379. $sczl = db('db_sczl')
  2380. ->where('sczl_gdbh', $gdbh)
  2381. ->where('sczl_yjno', $yjno)
  2382. ->where('sczl_gxh', (int)$gxh)
  2383. ->order('sczl_rq desc')
  2384. ->find();
  2385. }
  2386. if (empty($sczl)) {
  2387. return;
  2388. }
  2389. for ($j = 1; $j <= 10; $j++) {
  2390. $bhKey = 'sczl_bh' . $j;
  2391. $rateKey = 'sczl_rate' . $j;
  2392. if (!empty($sczl[$bhKey])) {
  2393. $row[$bhKey] = $sczl[$bhKey];
  2394. }
  2395. if (isset($sczl[$rateKey]) && $sczl[$rateKey] !== '') {
  2396. $row[$rateKey] = $sczl[$rateKey];
  2397. }
  2398. }
  2399. if (!empty($sczl['sczl_bzdh'])) {
  2400. $row['sczl_bzdh'] = $sczl['sczl_bzdh'];
  2401. }
  2402. }
  2403. /**
  2404. * ProcessLoss 接口返回结构与历史前端一致(多数数值为字符串,total/部分汇总为数字)
  2405. */
  2406. private function formatProcessLossResponse(array $list): array
  2407. {
  2408. $strFields = [
  2409. 'Gd_gdbh', 'yjno', 'ls', '成品代号', '成品名称', '计量单位', 'warehousing_date',
  2410. 'warehousing_num', '计划损耗', '废品合计', 'intangible_loss', '材料废', '零头处理',
  2411. '外发废', 'zcfp', '班组分摊质检废品', '订单数量', '销售订单号', 'target_rate', 'real_rate', '考核',
  2412. ];
  2413. foreach ($strFields as $f) {
  2414. if (array_key_exists($f, $list)) {
  2415. $list[$f] = $list[$f] === null ? '' : (string)$list[$f];
  2416. }
  2417. }
  2418. if (array_key_exists('订单数量', $list) && $list['订单数量'] !== '') {
  2419. $list['订单数量'] = number_format((float)$list['订单数量'], 6, '.', '');
  2420. }
  2421. if (!array_key_exists('质量考核', $list) || $list['质量考核'] === '') {
  2422. $list['质量考核'] = null;
  2423. }
  2424. $list['实际投料'] = $list['实际投料'] === null || $list['实际投料'] === ''
  2425. ? 0
  2426. : (float)$list['实际投料'];
  2427. $list['机检废'] = isset($list['机检废']) ? (int)$list['机检废'] : 0;
  2428. if (!empty($list['gy_data']) && is_array($list['gy_data'])) {
  2429. foreach ($list['gy_data'] as $i => $row) {
  2430. $list['gy_data'][$i]['Gy0_gxh'] = (string)($row['Gy0_gxh'] ?? '');
  2431. $list['gy_data'][$i]['Gy0_gxmc'] = (string)($row['Gy0_gxmc'] ?? '');
  2432. $list['gy_data'][$i]['Gy0_yjno'] = (string)($row['Gy0_yjno'] ?? '');
  2433. $list['gy_data'][$i]['Gy0_ls'] = (string)($row['Gy0_ls'] ?? '');
  2434. $list['gy_data'][$i]['Gy0_无形损'] = (string)(int)($row['Gy0_无形损'] ?? 0);
  2435. $list['gy_data'][$i]['Gy0_计划损耗'] = (string)(int)($row['Gy0_计划损耗'] ?? 0);
  2436. $list['gy_data'][$i]['Gy0_计划接货数'] = (string)(int)($row['Gy0_计划接货数'] ?? 0);
  2437. $list['gy_data'][$i]['total_cl'] = (string)(int)($row['total_cl'] ?? 0);
  2438. $list['gy_data'][$i]['total_fp'] = (string)(int)($row['total_fp'] ?? 0);
  2439. $list['gy_data'][$i]['waste_quality'] = (string)(int)($row['waste_quality'] ?? 0);
  2440. $list['gy_data'][$i]['loss'] = (string)(int)($row['loss'] ?? 0);
  2441. $list['gy_data'][$i]['total_waste'] = (int)($row['total_waste'] ?? 0);
  2442. $list['gy_data'][$i]['actual_loss_rate'] = (string)($row['actual_loss_rate'] ?? '');
  2443. $list['gy_data'][$i]['target_loss_rate'] = (string)($row['target_loss_rate'] ?? '');
  2444. $list['gy_data'][$i]['loss_rate'] = (string)($row['loss_rate'] ?? '');
  2445. $list['gy_data'][$i]['工序超节损金额'] = number_format((float)($row['工序超节损金额'] ?? 0), 2, '.', '');
  2446. $list['gy_data'][$i]['超节损承担比例'] = number_format((float)($row['超节损承担比例'] ?? 0), 3, '.', '');
  2447. $list['gy_data'][$i]['无形损承担比例'] = number_format((float)($row['无形损承担比例'] ?? 0), 3, '.', '');
  2448. }
  2449. }
  2450. if (!empty($list['total']) && is_array($list['total'])) {
  2451. $t = &$list['total'];
  2452. $t['total_waste'] = (int)($t['total_waste'] ?? 0);
  2453. $t['total_zjfp'] = (int)($t['total_zjfp'] ?? 0);
  2454. $t['total_fp'] = (int)($t['total_fp'] ?? 0);
  2455. $t['plan_loss'] = (int)($t['plan_loss'] ?? 0);
  2456. $t['waste_intangible'] = (int)($t['waste_intangible'] ?? 0);
  2457. $t['loss'] = (int)($t['loss'] ?? 0);
  2458. $t['reward'] = round((float)($t['reward'] ?? 0), 2);
  2459. }
  2460. return $list;
  2461. }
  2462. /**
  2463. * 产量计酬按班组聚合,避免与工单基本资料等 JOIN 时 SUM(sczl_zcfp) 被放大
  2464. */
  2465. private function buildPayrollTeamAggSubSql(): string
  2466. {
  2467. return db('设备_产量计酬')
  2468. ->field([
  2469. 'sczl_gdbh',
  2470. 'sczl_yjno',
  2471. 'sczl_gxh',
  2472. 'sczl_jtbh',
  2473. 'sczl_bh1',
  2474. 'sczl_bh2',
  2475. 'sczl_bh3',
  2476. 'sczl_bh4',
  2477. 'sczl_bh5',
  2478. 'sczl_bh6',
  2479. 'sczl_bh7',
  2480. 'sczl_bh8',
  2481. 'sczl_bh9',
  2482. 'sczl_bh10',
  2483. 'MAX(sczl_bzdh) as sczl_bzdh',
  2484. 'MAX(sczl_gxmc) as sczl_gxmc',
  2485. 'MAX(sczl_rate1) as sczl_rate1',
  2486. 'MAX(sczl_rate2) as sczl_rate2',
  2487. 'MAX(sczl_rate3) as sczl_rate3',
  2488. 'MAX(sczl_rate4) as sczl_rate4',
  2489. 'MAX(sczl_rate5) as sczl_rate5',
  2490. 'MAX(sczl_rate6) as sczl_rate6',
  2491. 'MAX(sczl_rate7) as sczl_rate7',
  2492. 'MAX(sczl_rate8) as sczl_rate8',
  2493. 'MAX(sczl_rate9) as sczl_rate9',
  2494. 'MAX(sczl_rate10) as sczl_rate10',
  2495. 'SUM(sczl_zcfp) as sczl_zcfp',
  2496. 'SUM(sczl_cl) as total_cl',
  2497. 'GROUP_CONCAT(DISTINCT sczl_num SEPARATOR ",") AS 流程单',
  2498. 'MIN(开工时间) as 开工时间',
  2499. ])
  2500. ->group('sczl_gdbh, sczl_yjno, sczl_gxh, sczl_jtbh, sczl_bh1, CASE WHEN sczl_bh2 = "000000" THEN "" ELSE sczl_bh2 END, sczl_bh3, sczl_bh4, sczl_bh5, sczl_bh6, sczl_bh7, sczl_bh8, sczl_bh9')
  2501. ->buildSql();
  2502. }
  2503. /**
  2504. * db_sczl 按工序聚合,避免与产量计酬 JOIN 时 SUM 被放大
  2505. */
  2506. private function buildSczlProcessAggSubSql(): string
  2507. {
  2508. return db('db_sczl')
  2509. ->field('sczl_gdbh, sczl_yjno, sczl_gxh, SUM(sczl_cl) as cl, SUM(sczl_fp) as fp')
  2510. ->group('sczl_gdbh, sczl_yjno, sczl_gxh')
  2511. ->buildSql();
  2512. }
  2513. /**
  2514. * db_sczl 按工序+班组聚合(与产量计酬 sczl_bh1 对齐)
  2515. */
  2516. private function buildSczlTeamAggSubSql(): string
  2517. {
  2518. return db('db_sczl')
  2519. ->field([
  2520. 'sczl_gdbh',
  2521. 'sczl_yjno',
  2522. 'sczl_gxh',
  2523. 'sczl_bh1',
  2524. 'SUM(sczl_cl) as cl',
  2525. 'SUM(sczl_fp) as fp',
  2526. 'MAX(rtrim(sczl_gxmc)) as gxmc',
  2527. 'MAX(sczl_bzdh) as bzdh',
  2528. ])
  2529. ->group('sczl_gdbh, sczl_yjno, sczl_gxh, sczl_bh1')
  2530. ->buildSql();
  2531. }
  2532. /**
  2533. * 进入超节损的工序号(产量计酬 + 拆片报工),与 getOrderSuperLossCount 一致
  2534. */
  2535. private function getSuperLossProcessGxhList(string $gdbh, string $yjno): array
  2536. {
  2537. $sql = "SELECT sczl_gxh FROM (
  2538. SELECT sczl_gxh FROM 设备_产量计酬 WHERE sczl_gdbh = ? AND sczl_yjno = ?
  2539. UNION
  2540. SELECT sczl_gxh FROM db_sczl WHERE sczl_gdbh = ? AND sczl_yjno = ? AND sczl_gxmc LIKE '%拆片%'
  2541. UNION
  2542. SELECT Gy0_gxh AS sczl_gxh FROM 工单_工艺资料
  2543. WHERE Gy0_gdbh = ? AND Gy0_yjno = ?
  2544. AND (Gy0_gxmc LIKE '%外发%' OR IFNULL(Add_gxmc, '') LIKE '%外发%')
  2545. UNION
  2546. SELECT Gy0_gxh AS sczl_gxh FROM 工单_工艺资料
  2547. WHERE Gy0_gdbh = ? AND Gy0_yjno = ?
  2548. AND (Gy0_gxmc LIKE '%拆片%' OR IFNULL(Add_gxmc, '') LIKE '%拆片%')
  2549. ) AS combined_result";
  2550. $gxhArr = Db::query($sql, [$gdbh, $yjno, $gdbh, $yjno, $gdbh, $yjno, $gdbh, $yjno]);
  2551. $gxhValues = array_column($gxhArr, 'sczl_gxh');
  2552. foreach ($gxhValues as $k => $v) {
  2553. if ((int)$v < 10) {
  2554. $gxhValues[$k] = '0' . $v;
  2555. }
  2556. }
  2557. return array_values(array_unique(array_filter($gxhValues)));
  2558. }
  2559. /**
  2560. * 无形损分摊分母:参与超节损工序的计划损耗合计(含机检/拆片等;外发不参与)
  2561. */
  2562. private function getIntangibleAllocationPlanLossTotal(string $gdbh, string $yjno, array $gxhValues): float
  2563. {
  2564. if (empty($gxhValues)) {
  2565. return 0.0;
  2566. }
  2567. return floatval(db('工单_工艺资料')
  2568. ->where(['Gy0_gdbh' => $gdbh, 'Gy0_yjno' => $yjno, 'Gy0_gxh' => ['in', $gxhValues]])
  2569. ->where('Gy0_gxmc', 'NOT LIKE', '%外发%')
  2570. ->whereRaw("(Add_gxmc IS NULL OR rtrim(Add_gxmc) = '' OR Add_gxmc NOT LIKE '%外发%')")
  2571. ->value('SUM(Gy0_计划损耗 * Gy0_ls * Gy0_ks)'));
  2572. }
  2573. /**
  2574. * 按工序/班组计划损耗占比分摊印件无形损
  2575. */
  2576. private function calcIntangibleLossShareByPlanLoss(
  2577. float $planLoss,
  2578. float $planLossTotal,
  2579. float $intangibleLoss,
  2580. float $intangibleRate = 0.0
  2581. ): int {
  2582. if ($planLossTotal <= 0 || $intangibleLoss == 0.0 || $planLoss <= 0) {
  2583. return 0;
  2584. }
  2585. $share = ($planLoss / $planLossTotal) * $intangibleLoss;
  2586. if ($intangibleRate > 0) {
  2587. $share *= $intangibleRate;
  2588. }
  2589. return (int)round($share);
  2590. }
  2591. /**
  2592. * 按权重分配整数数量(最大余数法,保证合计等于 totalAmount)
  2593. */
  2594. private function allocateIntegerByWeights(int $totalAmount, array $weightsByKey): array
  2595. {
  2596. if ($totalAmount <= 0 || empty($weightsByKey)) {
  2597. return array_fill_keys(array_keys($weightsByKey), 0);
  2598. }
  2599. $sum = array_sum($weightsByKey);
  2600. if ($sum <= 0) {
  2601. return array_fill_keys(array_keys($weightsByKey), 0);
  2602. }
  2603. $result = [];
  2604. $fractions = [];
  2605. $assigned = 0;
  2606. foreach ($weightsByKey as $key => $weight) {
  2607. if ($weight <= 0) {
  2608. $result[$key] = 0;
  2609. $fractions[$key] = 0.0;
  2610. continue;
  2611. }
  2612. $exact = $totalAmount * $weight / $sum;
  2613. $result[$key] = (int)floor($exact);
  2614. $fractions[$key] = $exact - $result[$key];
  2615. $assigned += $result[$key];
  2616. }
  2617. $remain = $totalAmount - $assigned;
  2618. if ($remain > 0) {
  2619. arsort($fractions);
  2620. foreach (array_keys($fractions) as $key) {
  2621. if ($remain <= 0) {
  2622. break;
  2623. }
  2624. if (($weightsByKey[$key] ?? 0) <= 0) {
  2625. continue;
  2626. }
  2627. $result[$key]++;
  2628. $remain--;
  2629. }
  2630. }
  2631. return $result;
  2632. }
  2633. /**
  2634. * 印件无形损 → 各工序:按 Gy0_计划损耗×联数×开数 占比分摊(外发不参与;可叠加无形损承担比例)
  2635. */
  2636. private function buildProcessIntangibleShareMap(
  2637. string $gdbh,
  2638. string $yjno,
  2639. array $gxhValues,
  2640. float $intangibleLoss
  2641. ): array {
  2642. if ($intangibleLoss <= 0 || empty($gxhValues)) {
  2643. return [];
  2644. }
  2645. $planTotal = $this->getIntangibleAllocationPlanLossTotal($gdbh, $yjno, $gxhValues);
  2646. if ($planTotal <= 0) {
  2647. return [];
  2648. }
  2649. $rows = db('工单_工艺资料')
  2650. ->field([
  2651. 'Gy0_gxh', 'Gy0_计划损耗', 'Gy0_ls', 'Gy0_ks',
  2652. 'rtrim(Gy0_gxmc) as gxmc', 'rtrim(Add_gxmc) as add_gxmc', '无形损承担比例',
  2653. ])
  2654. ->where(['Gy0_gdbh' => $gdbh, 'Gy0_yjno' => $yjno, 'Gy0_gxh' => ['in', $gxhValues]])
  2655. ->select();
  2656. $weights = [];
  2657. foreach ($rows as $row) {
  2658. $gxName = (string)($row['gxmc'] ?? '');
  2659. if (!empty($row['add_gxmc'])) {
  2660. $gxName .= '【' . $row['add_gxmc'] . '】';
  2661. }
  2662. if ($this->isSuperLossIntangibleExcluded($gxName)) {
  2663. continue;
  2664. }
  2665. $plan = floatval($row['Gy0_计划损耗']) * floatval($row['Gy0_ls']) * floatval($row['Gy0_ks']);
  2666. if ($plan <= 0) {
  2667. continue;
  2668. }
  2669. $rate = floatval($row['无形损承担比例'] ?? 0);
  2670. $weight = $plan * ($rate > 0 ? $rate : 1.0);
  2671. $gk = $this->normalizeGxhKey($row['Gy0_gxh']);
  2672. $weights[$gk] = ($weights[$gk] ?? 0.0) + $weight;
  2673. }
  2674. return $this->allocateIntegerByWeights((int)round($intangibleLoss), $weights);
  2675. }
  2676. /**
  2677. * 班组行无形损:先按工序计划损耗得工序份额,再按班组分摊计划损耗拆分到各行
  2678. */
  2679. private function assignIntangibleLossToGyDataRows(
  2680. array &$gyData,
  2681. string $gdbh,
  2682. string $yjno,
  2683. array $gxhValues,
  2684. float $intangibleLoss
  2685. ): void {
  2686. $processShares = $this->buildProcessIntangibleShareMap($gdbh, $yjno, $gxhValues, $intangibleLoss);
  2687. $indexesByGx = [];
  2688. foreach ($gyData as $idx => $row) {
  2689. $gk = $this->normalizeGxhKey($row['Gy0_gxh'] ?? '');
  2690. if ($gk === '') {
  2691. $gyData[$idx]['无形损分摊'] = 0;
  2692. continue;
  2693. }
  2694. $indexesByGx[$gk][] = $idx;
  2695. }
  2696. foreach ($indexesByGx as $gk => $indexes) {
  2697. $processShare = (int)($processShares[$gk] ?? 0);
  2698. if ($processShare <= 0) {
  2699. foreach ($indexes as $idx) {
  2700. $gyData[$idx]['无形损分摊'] = 0;
  2701. }
  2702. continue;
  2703. }
  2704. $weights = [];
  2705. foreach ($indexes as $idx) {
  2706. $weights[$idx] = max(0.0, floatval($gyData[$idx]['计划损耗'] ?? 0));
  2707. }
  2708. if (array_sum($weights) <= 0) {
  2709. foreach ($indexes as $idx) {
  2710. $weights[$idx] = 1.0;
  2711. }
  2712. }
  2713. $teamShares = $this->allocateIntegerByWeights($processShare, $weights);
  2714. foreach ($indexes as $idx) {
  2715. $gyData[$idx]['无形损分摊'] = (int)($teamShares[$idx] ?? 0);
  2716. }
  2717. }
  2718. }
  2719. /**
  2720. * 目标合格率:1 - Σ(工序计划损耗率),与 getOrderSuperLossCount type=1 一致
  2721. */
  2722. private function calcSuperLossTargetQualificationRate(string $gdbh, string $yjno, array $gxhValues): float
  2723. {
  2724. if (empty($gxhValues)) {
  2725. return 100.0;
  2726. }
  2727. $rows = db('工单_工艺资料')
  2728. ->alias('a')
  2729. ->field('a.Gy0_计划损耗, a.Gy0_计划接货数 * a.Gy0_ls as Gy0_计划接货数')
  2730. ->where(['a.Gy0_gdbh' => $gdbh, 'a.Gy0_yjno' => $yjno, 'a.Gy0_gxh' => ['in', $gxhValues]])
  2731. ->group('a.Gy0_gxh')
  2732. ->select();
  2733. $arr = [];
  2734. foreach ($rows as $row) {
  2735. $denominator = floatval($row['Gy0_计划接货数']);
  2736. if ($denominator <= 0) {
  2737. continue;
  2738. }
  2739. $rate = round(floatval($row['Gy0_计划损耗']) / $denominator, 5);
  2740. $arr[] = floor($rate * 10000) / 10000;
  2741. }
  2742. return empty($arr) ? 100.0 : (1 - array_sum($arr)) * 100;
  2743. }
  2744. /**
  2745. * 班组无形损分摊:印件无形损 ×(本班组计划损耗 / 全部工序计划损耗合计)
  2746. */
  2747. private function calcTeamIntangibleLossShare(
  2748. array $processRow,
  2749. float $teamPlanLoss,
  2750. float $processPlanLoss,
  2751. float $planLossTotal,
  2752. float $intangibleLoss
  2753. ): int {
  2754. $gxName = (string)($processRow['sczl_gxmc'] ?? $processRow['gxmc'] ?? '');
  2755. if ($this->isSuperLossIntangibleExcluded($gxName)) {
  2756. return 0;
  2757. }
  2758. $planBase = $teamPlanLoss > 0 ? $teamPlanLoss : $processPlanLoss;
  2759. return $this->calcIntangibleLossShareByPlanLoss(
  2760. $planBase,
  2761. $planLossTotal,
  2762. $intangibleLoss,
  2763. floatval($processRow['无形损承担比例'] ?? 0)
  2764. );
  2765. }
  2766. /**
  2767. * 补全无产量报工、但应参与核算的工序(如外发、拆片等)的单行汇总
  2768. */
  2769. private function appendMissingSuperLossProcessRows(
  2770. array $gyData,
  2771. array $gxhValues,
  2772. string $gdbh,
  2773. string $yjno
  2774. ): array {
  2775. $present = [];
  2776. foreach ($gyData as $row) {
  2777. $present[$this->normalizeGxhKey($row['Gy0_gxh'])] = true;
  2778. }
  2779. $missing = [];
  2780. foreach ($gxhValues as $gv) {
  2781. if (!isset($present[$this->normalizeGxhKey($gv)])) {
  2782. $missing[] = $gv;
  2783. }
  2784. }
  2785. if (empty($missing)) {
  2786. return $gyData;
  2787. }
  2788. $payrollProcessSub = db('设备_产量计酬')
  2789. ->field('sczl_gdbh, sczl_yjno, sczl_gxh, SUM(sczl_zcfp) as sczl_zcfp, SUM(sczl_cl) as total_cl')
  2790. ->group('sczl_gdbh, sczl_yjno, sczl_gxh')
  2791. ->buildSql();
  2792. $sczlProcessSub = $this->buildSczlProcessAggSubSql();
  2793. $gxmcExpr = $this->processGxmcSqlExpr();
  2794. $processRows = db('工单_工艺资料')
  2795. ->alias('a')
  2796. ->field([
  2797. 'a.Gy0_gdbh', 'a.Gy0_yjno', 'a.Gy0_gxh', 'a.Gy0_ls', 'a.Gy0_ks', 'a.Gy0_计划损耗', 'a.超节损承担比例',
  2798. $gxmcExpr . ' AS sczl_gxmc',
  2799. 'b.sczl_zcfp', 'b.total_cl',
  2800. 'c.cl', 'c.fp',
  2801. 'a.无形损承担比例', 'a.Gy0_Rate0', 'a.Gy0_Rate1', 'a.损耗系数', 'a.Gy0_ms',
  2802. 'a.Gy0_计划接货数*a.Gy0_ls*a.Gy0_ks as 计划产量',
  2803. 'rtrim(a.Gy0_SITE) as Gy0_SITE', 'rtrim(a.印刷方式) as 印刷方式', 'rtrim(a.版距) as 版距',
  2804. ])
  2805. ->join([$payrollProcessSub => 'b'], 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh', 'left')
  2806. ->join([$sczlProcessSub => 'c'], 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh', 'left')
  2807. ->where(['a.Gy0_gdbh' => $gdbh, 'a.Gy0_yjno' => $yjno, 'a.Gy0_gxh' => ['in', $missing]])
  2808. ->select();
  2809. foreach ($processRows as $item) {
  2810. $item['sczl_bh1'] = '';
  2811. $item['sczl_bh'] = '';
  2812. $item['gxmc'] = '';
  2813. $item['sczl_jtbh'] = '';
  2814. $item['sczl_bzdh'] = '';
  2815. for ($j = 1; $j <= 10; $j++) {
  2816. $item['sczl_bh' . $j] = '';
  2817. $item['sczl_rate' . $j] = 0;
  2818. }
  2819. $teams = $this->buildGyRowsFromSczlTeams($gdbh, $yjno, $item['Gy0_gxh'], $item);
  2820. if (!empty($teams)) {
  2821. foreach ($teams as $teamRow) {
  2822. $gyData[] = $teamRow;
  2823. }
  2824. } else {
  2825. $this->fillSczlTeamMemberFields($item, $gdbh, $yjno);
  2826. $gyData[] = $item;
  2827. }
  2828. }
  2829. return $gyData;
  2830. }
  2831. /**
  2832. * 材料费(张数)未超投料 1.5% 时,按目标/实际合格率偏差确定节损金额倍率(边界向下归档)
  2833. */
  2834. private function resolveSuperLossRewardMultiplier(
  2835. float $targetRate,
  2836. float $realRate,
  2837. float $materialWaste,
  2838. float $feedQty
  2839. ): float {
  2840. if ($feedQty <= 0) {
  2841. return 1.0;
  2842. }
  2843. if (($materialWaste / $feedQty) > 0.015) {
  2844. return 1.0;
  2845. }
  2846. $diff = $realRate - $targetRate;
  2847. if ($targetRate > 97) {
  2848. $triggerHigh = 1.5;
  2849. $triggerLow = -2.0;
  2850. $multiplier = 1.3;
  2851. } elseif ($targetRate > 95) {
  2852. $triggerHigh = 2.0;
  2853. $triggerLow = -2.5;
  2854. $multiplier = 1.3;
  2855. } elseif ($targetRate > 90) {
  2856. $triggerHigh = 3.0;
  2857. $triggerLow = -3.0;
  2858. $multiplier = 1.3;
  2859. } elseif ($targetRate > 80) {
  2860. $triggerHigh = 4.0;
  2861. $triggerLow = -4.0;
  2862. $multiplier = 1.6;
  2863. } else {
  2864. $triggerHigh = 5.0;
  2865. $triggerLow = -5.0;
  2866. $multiplier = 1.6;
  2867. }
  2868. if ($diff > $triggerHigh || $diff < $triggerLow) {
  2869. return $multiplier;
  2870. }
  2871. return 1.0;
  2872. }
  2873. public function updateWorkorderStatus()
  2874. {
  2875. if ($this->request->isGet() == false) {
  2876. $this->error('请求错误');
  2877. }
  2878. $param = $this->request->param();
  2879. if (empty($param['workorder']) || empty($param['yjno']) || empty($param['status'])) {
  2880. $this->error('参数错误');
  2881. }
  2882. $sql = \db('工单_印件资料')
  2883. ->where('Yj_Gdbh',$param['workorder'])
  2884. ->where('yj_Yjno',$param['yjno'])
  2885. ->fetchSql(true)
  2886. ->update(['工单类型'=>$param['status']]);
  2887. $result = db()->query($sql);
  2888. if ($result !== false) {
  2889. $this->success('修改成功');
  2890. }else{
  2891. $this->error('修改失败');
  2892. }
  2893. }
  2894. }