Achievementatestatistics.php 40 KB

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  1. <?php
  2. namespace app\api\controller;
  3. use app\common\controller\Api;
  4. use Monolog\Handler\IFTTTHandler;
  5. use PhpOffice\PhpSpreadsheet\Cell\Coordinate;
  6. use think\Db;
  7. use think\Request;
  8. use PhpOffice\PhpSpreadsheet\IOFactory;
  9. class Achievementatestatistics extends Api
  10. {
  11. protected $noNeedLogin = ['*'];
  12. protected $noNeedRight = ['*'];
  13. /**
  14. * 1.1达成率统计->左侧菜单
  15. */
  16. public function Leftmenu(){
  17. // 获取所有部门(排除特定)
  18. $departments = Db::name('设备_基本资料')
  19. ->field('使用部门')
  20. ->whereNotIn('使用部门', ['打样室', '智能车间'])
  21. ->group('使用部门')
  22. ->select();
  23. // 部门名数组
  24. $deptList = array_map(function($item) {
  25. return trim($item['使用部门']);
  26. }, $departments);
  27. // 获取产量表日期
  28. $rawData = Db::name('设备_产量计酬')
  29. ->field("DATE(sys_rq) as rq")
  30. ->whereRaw("YEAR(sys_rq) >= 2000")
  31. ->order("rq desc")
  32. ->select();
  33. $workStats = [];
  34. $addedMonths = []; // 记录已处理年月
  35. foreach ($rawData as $item) {
  36. $rq = $item['rq'];
  37. $year = date('Y', strtotime($rq));
  38. $yearMonth = date('Ym', strtotime($rq));
  39. // 如果该年月还没加过,才添加
  40. if (!isset($addedMonths[$year][$yearMonth])) {
  41. $workStats[$year][$yearMonth] = $deptList;
  42. $addedMonths[$year][$yearMonth] = true;
  43. }
  44. }
  45. $result = [
  46. '排产计划达成率统计' => $departments,
  47. '设备工时达成率统计' => $workStats
  48. ];
  49. $this->success('成功',$result);
  50. }
  51. public function Machine_List()
  52. {
  53. if (!$this->request->isGet()) {
  54. $this->error('请求方式错误');
  55. }
  56. $param = $this->request->param();
  57. if (empty($param['Machine'])) {
  58. $this->error('缺少参数 Machine');
  59. }
  60. // 日期映射:近 7 天
  61. $dateMap = [];
  62. $recentDates = [];
  63. for ($i = 0; $i < 7; $i++) {
  64. $date = date('Y-m-d', strtotime("-{$i} days"));
  65. $label = date('m月d日', strtotime($date));
  66. $dateMap[$date] = $label;
  67. $recentDates[] = $date;
  68. }
  69. $devices = Db::name('设备_基本资料')
  70. ->field('设备编号, 设备名称')
  71. ->whereLike('使用部门', '%' . $param['Machine'] . '%')
  72. ->select();
  73. $results = [];
  74. foreach ($devices as $device) {
  75. $jtbh = $device['设备编号'];
  76. $jtname = trim($device['设备名称']);
  77. // 获取原始产量数据
  78. $records = Db::name('设备_产量计酬')
  79. ->field([
  80. 'sczl_bzdh as 班组',
  81. 'sczl_cl',
  82. 'sczl_Pgcl',
  83. 'sczl_rq as 日期',
  84. 'sczl_gdbh',
  85. 'sczl_yjno',
  86. 'sczl_gxh'
  87. ])
  88. ->where('sczl_jtbh', $jtbh)
  89. ->where('sczl_rq', '>=', date('Y-m-d 00:00:00', strtotime('-6 days')))
  90. ->where('sczl_rq', '<=', date('Y-m-d 23:59:59'))
  91. ->select();
  92. $stat = [];
  93. $summary = [];
  94. foreach ($records as $row) {
  95. $bz = $row['班组'] ?: '未分组';
  96. $rq = date('Y-m-d', strtotime($row['日期']));
  97. $cl = floatval($row['sczl_cl']);
  98. $pgcl = floatval($row['sczl_Pgcl']);
  99. $actual = ($cl == 0) ? 0 : (($pgcl > 0) ? $cl * $pgcl : $cl);
  100. // 查询排产产量
  101. $plan = Db::name('工单_工艺资料')
  102. ->where('Gy0_gdbh', $row['sczl_gdbh'])
  103. ->where('Gy0_yjno', $row['sczl_yjno'])
  104. ->where('Gy0_gxh', $row['sczl_gxh'])
  105. ->value('Gy0_计划接货数');
  106. $plan = floatval($plan);
  107. // 班组维度统计
  108. if (!isset($stat[$bz][$rq])) {
  109. $stat[$bz][$rq] = ['实际产量' => 0, '排产产量' => 0];
  110. }
  111. $stat[$bz][$rq]['实际产量'] += $actual;
  112. $stat[$bz][$rq]['排产产量'] += $plan;
  113. // 合计维度统计
  114. if (!isset($summary[$rq])) {
  115. $summary[$rq] = ['实际产量' => 0, '排产产量' => 0];
  116. }
  117. $summary[$rq]['实际产量'] += $actual;
  118. $summary[$rq]['排产产量'] += $plan;
  119. }
  120. // 输出每个班组
  121. foreach ($stat as $bz => $dateList) {
  122. $item = [
  123. '机台编号' => $jtbh,
  124. '机台名称' => $jtname,
  125. '班组' => $bz,
  126. '实际总产量' => 0,
  127. '排产总产量' => 0,
  128. '近7天综合达成率' => '0%'
  129. ];
  130. $i = 1;
  131. foreach ($dateMap as $date => $label) {
  132. $actual = isset($dateList[$date]) ? round($dateList[$date]['实际产量'], 2) : 0;
  133. $plan = isset($dateList[$date]) ? round($dateList[$date]['排产产量'], 2) : 0;
  134. $rate = ($plan > 0) ? round($actual / $plan * 100, 2) . '%' : '0%';
  135. $item[$label] = $rate;
  136. $item["实际产量{$i}"] = $actual;
  137. $item["排产产量{$i}"] = $plan;
  138. $item['实际总产量'] += $actual;
  139. $item['排产总产量'] += $plan;
  140. $i++;
  141. }
  142. $item['近7天综合达成率'] = ($item['排产总产量'] > 0)
  143. ? round($item['实际总产量'] / $item['排产总产量'] * 100, 2) . '%'
  144. : '0%';
  145. $results[] = $item;
  146. }
  147. // 合计行
  148. $item = [
  149. '机台编号' => $jtbh,
  150. '机台名称' => '合计',
  151. '班组' => '',
  152. '实际总产量' => 0,
  153. '排产总产量' => 0,
  154. '近7天综合达成率' => '0%'
  155. ];
  156. $i = 1;
  157. foreach ($dateMap as $date => $label) {
  158. $actual = isset($summary[$date]) ? round($summary[$date]['实际产量'], 2) : 0;
  159. $plan = isset($summary[$date]) ? round($summary[$date]['排产产量'], 2) : 0;
  160. // 重新计算达成率,不使用之前累加的百分比
  161. $rate = ($plan > 0) ? round($actual / $plan * 100, 2) . '%' : '0%';
  162. $item[$label] = $rate;
  163. $item["实际产量{$i}"] = $actual;
  164. $item["排产产量{$i}"] = $plan;
  165. $item['实际总产量'] += $actual;
  166. $item['排产总产量'] += $plan;
  167. $i++;
  168. }
  169. // 修正“近7天综合达成率”的计算
  170. $item['近7天综合达成率'] = ($item['排产总产量'] > 0)
  171. ? round($item['实际总产量'] / $item['排产总产量'] * 100, 2) . '%'
  172. : '0%';
  173. $results[] = $item;
  174. }
  175. $this->success('成功', [
  176. 'data' => $results,
  177. 'list' => $recentDates
  178. ]);
  179. }
  180. /**
  181. * 1.3达成率统计->机台生产详情
  182. */
  183. public function Machine_Detail()
  184. {
  185. if (!$this->request->isGet()) {
  186. $this->error('请求方式错误');
  187. }
  188. $param = $this->request->param();
  189. if (empty($param['jtbh']) || empty($param['bz'])) {
  190. // $this->error('缺少参数:jtbh(机台编号)或 bz(班组)');
  191. }
  192. $jtbh = $param['jtbh'];
  193. $bz = $param['bz'];
  194. // 查询近 7 天产量记录
  195. $records = Db::name('设备_产量计酬')->alias('a')
  196. ->field('
  197. a.sczl_rq as 日期,
  198. a.sczl_jtbh as 机台编号,
  199. a.sczl_bzdh as 班组,
  200. a.sczl_gdbh as 工单编号,
  201. a.sczl_yjno as 印件号,
  202. b.yj_yjmc as 印件名称,
  203. a.sczl_gxh as 工序号,
  204. a.sczl_gxmc as 工序名称,
  205. a.sczl_cl as 实际产量,
  206. c.排单小时定额 as 排产标准产能,
  207. d.Gy0_计划接货数 as 排产产量,
  208. a.sczl_设备运行工时 as 上报运行工时,
  209. a.sczl_装版总工时 as 装版实际工时,
  210. a.sczl_保养工时 as 保养工时,
  211. a.sczl_打样总工时 as 打样工时,
  212. d.版距 as 版距,
  213. c.设备名称 as 机台名称
  214. ')
  215. ->join('工单_印件资料 b','a.sczl_gdbh = b.Yj_Gdbh')
  216. ->join('设备_基本资料 c','a.sczl_jtbh = c.设备编号')
  217. ->join('工单_工艺资料 d','a.sczl_gdbh = d.Gy0_gdbh AND a.sczl_yjno = d.Gy0_yjno AND a.sczl_gxh = d.Gy0_gxh')
  218. ->where('a.sczl_jtbh', $jtbh)
  219. ->where('a.sczl_bzdh', $bz)
  220. ->where('a.sczl_rq', '>=', date('Y-m-d 00:00:00', strtotime('-6 days')))
  221. ->where('a.sczl_rq', '<=', date('Y-m-d 23:59:59'))
  222. ->order('a.sczl_rq desc')
  223. ->select();
  224. $details = [];
  225. foreach ($records as $row) {
  226. $rq = date('Y-m-d', strtotime($row['日期']));
  227. $details[] = [
  228. '日期' => $rq,
  229. '机台编号' => $row['机台编号'],
  230. '班组' => $row['班组'],
  231. '工单编号' => $row['工单编号'],
  232. '印件号' => $row['印件号'],
  233. '印件名称' => $row['印件名称'],
  234. '工序号' => $row['工序号'],
  235. '工序名称' => $row['工序名称'],
  236. '实际产量' => floatval($row['实际产量']),
  237. '排产标准产能' => $row['排产标准产能'],
  238. '排产产量' => floatval($row['排产产量']),
  239. '上报运行工时' => $row['上报运行工时'],
  240. '装版实际工时' => $row['装版实际工时'],
  241. '保养工时' => $row['保养工时'],
  242. '打样工时' => $row['打样工时'],
  243. '版距' => $row['版距'],
  244. '机台名称' => $row['机台名称'],
  245. ];
  246. }
  247. $this->success('明细获取成功', $details);
  248. }
  249. /**
  250. * 1.4达成率统计 -> 按月份汇总机台产量(按班组分组)
  251. */
  252. public function Machine_production_list()
  253. {
  254. if (!$this->request->isGet()) {
  255. $this->error('请求方式错误');
  256. }
  257. $param = $this->request->param();
  258. if (empty($param['Machine']) || empty($param['rq'])) {
  259. $this->error('参数错误');
  260. }
  261. $machine = $param['Machine'];
  262. $rq = $param['rq'];
  263. $ym = substr($rq, 0, 4) . '-' . substr($rq, 4, 2);
  264. // 查询设备编号
  265. $devices = Db::name('设备_基本资料')
  266. ->where('使用部门', $machine)
  267. ->column('设备编号');
  268. $devices = array_map('trim', $devices);
  269. // 查询产量记录
  270. $records = Db::name('设备_产量计酬')
  271. ->field([
  272. 'sczl_jtbh as 机台编号',
  273. 'sczl_bzdh as 班组',
  274. 'sczl_rq',
  275. 'sczl_cl',
  276. 'sczl_ls',
  277. 'sczl_rq',
  278. 'sczl_装版总工时 as 装板实际工时',
  279. 'sczl_装版工时 as 装板补产工时',
  280. 'sczl_保养工时 as 保养工时',
  281. 'sczl_打样总工时 as 打样总工时',
  282. 'sczl_打样工时 as 打样补产工时',
  283. 'sczl_异常停机工时 as 异常总工时',
  284. 'sczl_异常工时1 as 异常补时',
  285. 'sczl_设备运行工时 as 运行工时'
  286. ])
  287. ->whereIn('sczl_jtbh', $devices)
  288. ->where('sczl_rq', 'like', $ym . '%')
  289. ->select();
  290. $小时产能 = 50000;
  291. // 分组汇总:按 机台编号 + 班组
  292. $resultList = [];
  293. foreach ($records as $row) {
  294. $jtbh = $row['机台编号'];
  295. $bz = $row['班组'] ?: '未分组';
  296. $key = $jtbh . '|' . $bz;
  297. if (!isset($resultList[$key])) {
  298. $resultList[$key] = [
  299. '机台编号' => $jtbh,
  300. '班组' => $bz,
  301. '实际产量' => 0,
  302. '装板实际工时' => 0,
  303. '装板补产工时' => 0,
  304. '保养工时' => 0,
  305. '打样总工时' => 0,
  306. '打样补产工时' => 0,
  307. '异常总工时' => 0,
  308. '异常补时' => 0,
  309. '运行工时' => 0,
  310. 'sczl_rq' => date('Ym', strtotime($row['sczl_rq'])),
  311. // 新增字段
  312. '目标产量' => 0,
  313. '负荷产量' => 0,
  314. ];
  315. }
  316. // 累加字段
  317. $resultList[$key]['实际产量'] += floatval($row['sczl_cl']);
  318. $resultList[$key]['装板实际工时'] += floatval($row['装板实际工时']);
  319. $resultList[$key]['装板补产工时'] += floatval($row['装板补产工时']);
  320. $resultList[$key]['保养工时'] += floatval($row['保养工时']);
  321. $resultList[$key]['打样总工时'] += floatval($row['打样总工时']);
  322. $resultList[$key]['打样补产工时'] += floatval($row['打样补产工时']);
  323. $resultList[$key]['异常总工时'] += floatval($row['异常总工时']);
  324. $resultList[$key]['异常补时'] += floatval($row['异常补时']);
  325. $resultList[$key]['运行工时'] += floatval($row['运行工时']);
  326. }
  327. // 汇总并计算目标/负荷产量及达成率
  328. $grouped = []; // [机台编号 => [班组数据...]]
  329. foreach ($resultList as $item) {
  330. $jtbh = $item['机台编号'];
  331. $grouped[$jtbh][] = $item;
  332. }
  333. $finalList = [];
  334. foreach ($grouped as $jtbh => $rows) {
  335. $sum = [
  336. '机台编号' => $jtbh,
  337. '班组' => '合计',
  338. '实际产量' => 0,
  339. '装板实际工时' => 0,
  340. '装板补产工时' => 0,
  341. '保养工时' => 0,
  342. '打样总工时' => 0,
  343. '打样补产工时' => 0,
  344. '异常总工时' => 0,
  345. '异常补时' => 0,
  346. '运行工时' => 0,
  347. '目标产量' => 0,
  348. '负荷产量' => 0,
  349. 'sczl_rq' => $rows[0]['sczl_rq'] ?? '',
  350. ];
  351. foreach ($rows as &$row) {
  352. // 计算目标 & 负荷产量
  353. $有效工时 = max(0, $row['运行工时'] - $row['保养工时'] - $row['装板补产工时'] - $row['异常总工时']);
  354. $row['目标产量'] = round($有效工时 * $小时产能, 2);
  355. $row['负荷产量'] = $row['目标产量'];
  356. // 计算达成率 & 利用率
  357. $row['目标达成'] = ($row['目标产量'] > 0)
  358. ? round($row['实际产量'] / $row['目标产量'] * 100, 2) . '%'
  359. : '0%';
  360. $row['综合利用率'] = ($row['负荷产量'] > 0)
  361. ? round($row['实际产量'] / $row['负荷产量'] * 100, 2) . '%'
  362. : '0%';
  363. $finalList[] = $row;
  364. // 合计累加
  365. $sum['实际产量'] += $row['实际产量'];
  366. $sum['装板实际工时'] += $row['装板实际工时'];
  367. $sum['装板补产工时'] += $row['装板补产工时'];
  368. $sum['保养工时'] += $row['保养工时'];
  369. $sum['打样总工时'] += $row['打样总工时'];
  370. $sum['打样补产工时'] += $row['打样补产工时'];
  371. $sum['异常总工时'] += $row['异常总工时'];
  372. $sum['异常补时'] += $row['异常补时'];
  373. $sum['运行工时'] += $row['运行工时'];
  374. $sum['目标产量'] += $row['目标产量'];
  375. $sum['负荷产量'] += $row['负荷产量'];
  376. }
  377. // 合计达成率
  378. $sum['目标达成'] = ($sum['目标产量'] > 0)
  379. ? round($sum['实际产量'] / $sum['目标产量'] * 100, 2) . '%'
  380. : '0%';
  381. $sum['综合利用率'] = ($sum['负荷产量'] > 0)
  382. ? round($sum['实际产量'] / $sum['负荷产量'] * 100, 2) . '%'
  383. : '0%';
  384. $finalList[] = $sum;
  385. }
  386. $this->success('汇总成功', $finalList);
  387. }
  388. /**
  389. * 1.5达成率统计 -> 按日期+工单统计生产明细
  390. */
  391. public function Machine_production_details()
  392. {
  393. if (!$this->request->isGet()) {
  394. $this->error('请求方式错误');
  395. }
  396. $param = $this->request->param();
  397. if (empty($param['jtbh']) || empty($param['rq'])) {
  398. $this->error('缺少必要参数:jtbh(机台编号)、rq(年月)');
  399. }
  400. $jtbh = $param['jtbh'];
  401. $rq = $param['rq'];
  402. $ym = substr($rq, 0, 4) . '-' . substr($rq, 4, 2);
  403. // 查询该月份内该机台的每日工单产量明细
  404. $records = Db::name('设备_产量计酬')->alias('a')
  405. ->field([
  406. 'a.sczl_jtbh as 机台编号',
  407. 'a.sczl_rq as 日期',
  408. 'a.sczl_bzdh as 班组',
  409. 'a.sczl_gdbh as 工单编号',
  410. 'b.yj_yjmc as 印件名称',
  411. 'a.sczl_yjno as 印件号',
  412. 'a.sczl_gxh as 工序号',
  413. 'a.sczl_gxmc as 工序名称',
  414. 'a.sczl_ls',
  415. 'SUM(a.sczl_cl * a.sczl_ls ) as 实际产量',
  416. 'SUM(a.sczl_装版总工时) as 装版实际工时',
  417. 'SUM(a.sczl_装版工时) as 装版补产工时',
  418. 'SUM(a.sczl_保养工时) as 保养工时',
  419. 'SUM(a.sczl_打样总工时) as 打样总工时',
  420. 'SUM(a.sczl_打样工时) as 打样补产工时',
  421. 'SUM(a.sczl_异常停机工时) as 异常总工时',
  422. 'SUM(a.sczl_异常工时1) as 异常补时',
  423. 'SUM(a.sczl_设备运行工时) as 运行工时',
  424. 'c.排单小时定额 as 小时产能',
  425. 'c.平均车速'
  426. ])
  427. ->join('工单_印件资料 b', 'a.sczl_gdbh = b.Yj_Gdbh AND a.sczl_yjno = b.Yj_YjNo', 'LEFT') // 添加印件号关联条件
  428. ->join('设备_基本资料 c', 'a.sczl_jtbh = c.设备编号')
  429. ->where('a.sczl_jtbh', $jtbh)
  430. ->whereLike('a.sczl_rq', $ym . '%')
  431. ->group('a.sczl_rq, a.sczl_gdbh, a.sczl_yjno, a.sczl_gxh, a.sczl_jtbh ,a.sczl_bzdh') // 确保唯一性分组
  432. ->order('a.sczl_rq desc, a.sczl_bzdh')
  433. ->select();
  434. // 查询每个班组的运行工时
  435. $Operating_hours = \db('设备_产量计酬')
  436. ->field('sczl_rq as 日期,sczl_bzdh as 班组,sum(sczl_设备运行工时) as 设备运行工时')
  437. ->where('sczl_jtbh', $jtbh)
  438. ->whereLike('sczl_rq', $ym . '%')
  439. ->group('sczl_rq, sczl_bzdh')
  440. ->order('sczl_rq desc, sczl_bzdh')
  441. ->select();
  442. // 设备运行达成率设备运行工时计算规则:
  443. // 1.上报通电工时>8小时,设备运行工时=上报通电工时-1小时
  444. // 2.上报通电工时<8小时且上报通电工时>4小时,设备运行工时= 上报通电工时-0.5小时
  445. // 3.上报通电工时<4小时,设备运行工时 = 上报通电工时
  446. foreach ($Operating_hours as $k => $v) {
  447. if ($v['设备运行工时'] >= 8) {
  448. $Operating_hours[$k]['设备运行工时'] = $v['设备运行工时'] - 1;
  449. }elseif ($v['设备运行工时'] < 8 && $v['设备运行工时'] > 4) {
  450. $Operating_hours[$k]['设备运行工时'] = $v['设备运行工时'] - 0.5;
  451. }else{
  452. $Operating_hours[$k]['设备运行工时'] = $v['设备运行工时'];
  453. }
  454. }
  455. // 数据格式化与目标产量计算
  456. foreach ($records as $key => $row) {
  457. $records[$key]['日期'] = date('Y-m-d', strtotime($row['日期']));
  458. $records[$key]['印件工序'] = $row['印件号'] . '-' . $row['工序名称'];
  459. // 胶印设备换型工时(装版补产工时)计算规则:
  460. //1.按班次工单分开计算装版补产工时,基础计算规则:装版补产工时*1.7
  461. //2.当装版补产工时*1.7<实际装版工时*1.5时,按照装版补产工时*1.7计算
  462. //3.当装版补产工时*1.7>实际装版工时*1.5,按照实际装版工时*1.5计算
  463. //4.当装版补产工时>实际装版工时*1.5,按照装版补产工时计算
  464. if (strpos($row['机台编号'],'YJY') !== false) {
  465. $plate_hours = $row['装版补产工时'] * 1.7;
  466. $plate_mounting_hours = $row['装版实际工时'] * 1.5;
  467. if ($plate_hours < $plate_mounting_hours) {
  468. $records[$key]['装版补产工时'] = $plate_hours;
  469. }elseif ($plate_hours > $plate_mounting_hours) {
  470. $records[$key]['装版补产工时'] = $plate_mounting_hours;
  471. }elseif ($row['装版补产工时'] > $plate_mounting_hours) {
  472. $records[$key]['装版补产工时'] = $row['装版补产工时'];
  473. }else{
  474. $records[$key]['装版补产工时'] = $plate_hours;
  475. }
  476. }
  477. // 计算目标产量
  478. foreach ($Operating_hours as $k => $v) {
  479. if ($v['日期'] === $row['日期'] && $v['班组'] === $row['班组']) {
  480. $records[$key]['目标产量'] = round(
  481. max(0, $row['运行工时'] - $row['保养工时'] - $row['装版补产工时'] - $row['异常补时'] - $row['打样补产工时']) * $row['小时产能'],
  482. 2
  483. );
  484. // 计算负荷产量
  485. $records[$key]['负荷产量'] = round(
  486. max(0, $row['运行工时'] - $row['保养工时'] - $row['异常补时'] - $row['打样补产工时'] ) * $row['平均车速'],
  487. 2
  488. );
  489. // 计算目标达成率
  490. $records[$key]['目标达成'] = $records[$key]['目标产量'] > 0
  491. ? round($row['实际产量'] / $records[$key]['目标产量'] * 100, 2) . '%'
  492. : '0%';
  493. // 计算综合利用率
  494. $records[$key]['综合利用率'] = $records[$key]['负荷产量'] > 0
  495. ? round($row['实际产量'] / $records[$key]['负荷产量'] * 100, 2) . '%'
  496. : '0%';
  497. }
  498. }
  499. }
  500. $this->success('明细获取成功', $records);
  501. }
  502. /**
  503. * 1.6达成率统计->按时段导出Excel
  504. */
  505. public function Machine_date_excel()
  506. {
  507. if (!$this->request->isGet()) {
  508. $this->error('请求方式错误');
  509. }
  510. $param = $this->request->param();
  511. if (empty($param['start_rq']) || empty($param['end_rq']) || empty($param['bm'])) {
  512. $this->error('缺少参数:start_rq(开始日期)或 end_rq(结束日期)或 bm(部门)');
  513. }
  514. $start_rq = $param['start_rq'];
  515. $end_rq = $param['end_rq'];
  516. $bm = $param['bm'];
  517. // 1. 先查询设备_基本资料表,获取该部门下的所有设备编号(去重)
  518. $deviceIds = Db::name('设备_基本资料')
  519. ->where('使用部门', $bm)
  520. ->group('设备编号') // 去重
  521. ->column('设备编号');
  522. if (empty($deviceIds)) {
  523. $this->error('该部门下没有设备数据');
  524. }
  525. // 2. 查询设备_产量计酬表,筛选符合条件的记录
  526. $records = Db::name('设备_产量计酬')->alias('a')
  527. ->field([
  528. 'a.sczl_jtbh as 机台编号',
  529. 'a.sczl_rq as 日期',
  530. 'a.sczl_bzdh as 班组',
  531. 'a.sczl_gdbh as 工单编号',
  532. 'b.yj_yjmc as 印件名称',
  533. 'a.sczl_yjno as 印件号',
  534. 'a.sczl_gxh as 工序号',
  535. 'a.sczl_gxmc as 工序名称',
  536. 'a.sczl_ls',
  537. 'SUM(a.sczl_cl) as 实际产量',
  538. 'sczl_装版总工时 as 装板实际工时',
  539. 'sczl_装版工时 as 装板补产工时',
  540. 'sczl_保养工时 as 保养工时',
  541. 'sczl_打样总工时 as 打样总工时',
  542. 'sczl_打样工时 as 打样补产工时',
  543. 'sczl_异常停机工时 as 异常总工时',
  544. 'sczl_异常工时1 as 异常补时',
  545. 'sczl_设备运行工时 as 运行工时'
  546. ])
  547. ->join('工单_印件资料 b', 'a.sczl_gdbh = b.Yj_Gdbh')
  548. ->whereIn('a.sczl_jtbh', $deviceIds) // 使用设备编号列表筛选
  549. ->whereBetween('a.sczl_rq', [
  550. $start_rq . ' 00:00:00',
  551. $end_rq . ' 23:59:59'
  552. ])
  553. ->group('a.sczl_jtbh, a.sczl_rq, a.sczl_bzdh, a.sczl_gdbh') // 按设备、日期、班组、工单分组
  554. ->order('a.sczl_rq desc')
  555. ->select();
  556. // 格式化数据
  557. foreach ($records as &$row) {
  558. $row['日期'] = date('Y-m-d', strtotime($row['日期']));
  559. $row['印件工序'] = $row['印件号'] . '-' . $row['工序名称'];
  560. }
  561. $this->success('明细获取成功', $records);
  562. }
  563. /**
  564. * 01.产品年度投入产出率统计->左侧菜单
  565. */
  566. // public function left_Productyear() {
  567. // $list = \db('产品_基本资料')
  568. // ->field('客户编号,客户名称,Mod_rq')
  569. // ->group('客户编号,客户名称,Mod_rq')
  570. // ->where('客户编号','<>','')
  571. // ->order('客户编号')
  572. // ->select();
  573. //
  574. //
  575. // $data['翌星工单'] = [];
  576. // $data['MN工单'] = [];
  577. //
  578. // foreach ($list as $key => $value) {
  579. // $value['客户编号'] = rtrim($value['客户编号']);
  580. // $value['客户名称'] = rtrim($value['客户名称']);
  581. // if (empty($value['客户名称'])) {
  582. // continue;
  583. // }
  584. //
  585. // $name = $value['客户编号'] . '【' . $value['客户名称'] . '】';
  586. // $year = date('Y', strtotime($value['Mod_rq']));
  587. // $uniqueKey = $value['客户编号'] . '_' . $value['客户名称'] . '_' . $year;
  588. //
  589. // if (isset($seenEntries[$uniqueKey])) {
  590. // continue; // 如果已经存在,跳过重复项
  591. // }
  592. // $seenEntries[$uniqueKey] = true;
  593. //
  594. // if (strpos($value['客户编号'], 'J') !== false || strpos($value['客户编号'], 'Y') !== false) {
  595. // if (!isset($data['翌星工单'][$year])) {
  596. // $data['翌星工单'][$year] = [];
  597. // }
  598. // array_push($data['翌星工单'][$year], $name);
  599. // } else {
  600. // if (!isset($data['MN工单'][$year])) {
  601. // $data['MN工单'][$year] = [];
  602. // }
  603. // array_push($data['MN工单'][$year], $name);
  604. // }
  605. // }
  606. //
  607. // // 按年份排序(从最新到最旧)
  608. // krsort($data['翌星工单']);
  609. // krsort($data['MN工单']);
  610. //
  611. // // 对每个年份内的数据进行排序(可选)
  612. // foreach ($data['翌星工单'] as $year => &$items) {
  613. // sort($items);
  614. // }
  615. // foreach ($data['MN工单'] as $year => &$items) {
  616. // sort($items);
  617. // }
  618. // $this->success('成功', $data);
  619. // }
  620. public function left_Productyear() {
  621. $list = \db('产品_基本资料')
  622. ->field('客户编号,客户名称')
  623. ->group('客户编号,客户名称')
  624. ->where('客户编号','<>','')
  625. ->order('客户编号')
  626. ->select();
  627. $data['翌星工单'] = [];
  628. $data['MN工单'] = [];
  629. $seenEntries = []; // 添加这个变量来跟踪已处理的条目
  630. foreach ($list as $key => $value) {
  631. $value['客户编号'] = rtrim($value['客户编号']);
  632. $value['客户名称'] = rtrim($value['客户名称']);
  633. if (empty($value['客户名称'])) {
  634. continue;
  635. }
  636. // 获取工单信息,包含Sys_rq字段
  637. $productIng = \db('工单_基本资料')
  638. ->field('Sys_rq')
  639. ->where('Gd_cpdh|成品代号', 'LIKE', rtrim($value['客户编号']) . '%')
  640. ->order('Sys_rq DESC')
  641. ->find();
  642. // 如果没有找到相关工单,跳过
  643. if (!$productIng || empty($productIng['Sys_rq'])) {
  644. continue;
  645. }
  646. $name = $value['客户编号'] . '【' . $value['客户名称'] . '】';
  647. $year = date('Y', strtotime($productIng['Sys_rq']));
  648. $uniqueKey = $value['客户编号'] . '_' . $value['客户名称'] . '_' . $year;
  649. if (isset($seenEntries[$uniqueKey])) {
  650. continue; // 如果已经存在,跳过重复项
  651. }
  652. $seenEntries[$uniqueKey] = true;
  653. if (strpos($value['客户编号'], 'J') !== false || strpos($value['客户编号'], 'Y') !== false) {
  654. if (!isset($data['翌星工单'][$year])) {
  655. $data['翌星工单'][$year] = [];
  656. }
  657. array_push($data['翌星工单'][$year], $name);
  658. } else {
  659. if (!isset($data['MN工单'][$year])) {
  660. $data['MN工单'][$year] = [];
  661. }
  662. array_push($data['MN工单'][$year], $name);
  663. }
  664. }
  665. // 按年份排序(从最新到最旧)
  666. krsort($data['翌星工单']);
  667. krsort($data['MN工单']);
  668. // 对每个年份内的数据进行排序(可选)
  669. foreach ($data['翌星工单'] as $year => &$items) {
  670. sort($items);
  671. }
  672. foreach ($data['MN工单'] as $year => &$items) {
  673. sort($items);
  674. }
  675. $this->success('成功', $data);
  676. }
  677. /**
  678. * 01.产品年度投入产出率统计->数据汇总表
  679. */
  680. public function list_Productyear() {
  681. if ($this->request->isGet() === false) {
  682. $this->error('请求错误');
  683. }
  684. $param = $this->request->param();
  685. $rq = $param['rq'];
  686. $where = [];
  687. if (!empty($param['search'])){
  688. $where['产品代号|产品名称'] = ['like','%'.$param['search'].'%'];
  689. }
  690. if (!empty($param['khdh'])){
  691. $where['产品代号'] = ['like',$param['khdh'].'%'];
  692. }
  693. $qualityData = \db('工单_质量考核汇总')
  694. ->field('Gy0_gdbh, 客户代号, 入仓日期 as sys_rq, 实际投料, 入仓数量, 产品代号, 产品名称, 销售订单号, 订单数量,计量单位')
  695. ->where('YEAR(Sys_rq)', $rq)
  696. ->where($where)
  697. ->select();
  698. if (empty($qualityData)) {
  699. $this->success('未查询到数据', []);
  700. }
  701. // 第一步:按工单去重,每个工单只取一条记录
  702. $uniqueByGongdan = [];
  703. foreach ($qualityData as $data) {
  704. $gdbh = $data['Gy0_gdbh'];
  705. if (!isset($uniqueByGongdan[$gdbh])) {
  706. $uniqueByGongdan[$gdbh] = $data;
  707. }
  708. }
  709. // 第二步:按产品代号和月份分组并计算总和
  710. $productMap = [];
  711. foreach ($uniqueByGongdan as $gdbh => $data) {
  712. $productCode = $data['产品代号'];
  713. $sysRq = $data['sys_rq'];
  714. // 提取月份1-12 的月份数字
  715. $month = date('n', strtotime($sysRq));
  716. if (!isset($productMap[$productCode])) {
  717. $productMap[$productCode] = [
  718. 'sys_rq' => substr($data['sys_rq'], 0, 4),
  719. '计量单位' => $data['计量单位'],
  720. '成品编码' => $data['产品代号'],
  721. '成品名称' => $data['产品名称'],
  722. 'months' => [],
  723. '实际投料' => 0,
  724. '入仓数量' => 0,
  725. '工单列表' => [] // 记录包含的工单编号
  726. ];
  727. }
  728. if (!isset($productMap[$productCode]['months'][$month])) {
  729. $productMap[$productCode]['months'][$month] = [
  730. '实际投料' => 0,
  731. '入仓数量' => 0
  732. ];
  733. }
  734. //实际投料先乘以10000再累加
  735. $adjustedActual = round($data['实际投料'] * 10000);
  736. // 累加月度数据
  737. $productMap[$productCode]['months'][$month]['实际投料'] += $adjustedActual;
  738. $productMap[$productCode]['months'][$month]['入仓数量'] += $data['入仓数量'];
  739. // 累加年度总量(实际投料已经乘以10000)
  740. $productMap[$productCode]['实际投料'] += $adjustedActual;
  741. $productMap[$productCode]['入仓数量'] += $data['入仓数量'];
  742. // 记录工单编号
  743. $productMap[$productCode]['工单列表'][] = $data['Gy0_gdbh'];
  744. }
  745. //月份
  746. $monthNames = [
  747. 1 => '1月', 2 => '2月', 3 => '3月', 4 => '4月',
  748. 5 => '5月', 6 => '6月', 7 => '7月', 8 => '8月',
  749. 9 => '9月', 10 => '10月', 11 => '11月', 12 => '12月'
  750. ];
  751. //合并数据并计算合格率
  752. $result = [];
  753. foreach ($productMap as $productCode => $productData) {
  754. $resultItem = [
  755. 'sys_rq' => $productData['sys_rq'],
  756. '成品编码' => $productData['成品编码'],
  757. '成品名称' => $productData['成品名称'],
  758. '实际投料' => $productData['实际投料'],
  759. '入仓数量' => $productData['入仓数量'],
  760. '计量单位' => $productData['计量单位'],
  761. '工单数量' => count($productData['工单列表']),
  762. '工单列表' => implode(', ', $productData['工单列表'])
  763. ];
  764. // 初始化各月份数据
  765. foreach ($monthNames as $monthNum => $monthName) {
  766. $resultItem[$monthName] = '-';
  767. }
  768. // 处理该产品的月度数据
  769. if (isset($productData['months'])) {
  770. foreach ($productData['months'] as $month => $monthData) {
  771. $adjustedActual = $monthData['实际投料'];
  772. $delivery = $monthData['入仓数量'];
  773. // 计算月度合格率
  774. if ($adjustedActual > 0) {
  775. $monthlyRate = round(($delivery / $adjustedActual) * 100, 2);
  776. $resultItem[$monthNames[$month]] = $monthlyRate . '%';
  777. } else if ($delivery > 0) {
  778. $resultItem[$monthNames[$month]] = '100%';
  779. } else {
  780. $resultItem[$monthNames[$month]] = '0%';
  781. }
  782. }
  783. }
  784. // 计算年度综合合格率
  785. if ($resultItem['实际投料'] > 0) {
  786. $overallRate = round(($resultItem['入仓数量'] / $resultItem['实际投料']) * 100, 2);
  787. $resultItem['综合合格率'] = $overallRate . '%';
  788. } else if ($resultItem['入仓数量'] > 0) {
  789. $resultItem['综合合格率'] = '100%';
  790. } else {
  791. $resultItem['综合合格率'] = '0%';
  792. }
  793. $result[] = $resultItem;
  794. }
  795. $this->success('成功', $result);
  796. }
  797. /**
  798. * 01.产品年度投入产出率统计->数据明细表
  799. */
  800. public function list_Productmonth() {
  801. if ($this->request->isGet() === false) {
  802. $this->error('请求错误');
  803. }
  804. $param = $this->request->param();
  805. $productCode = $param['product_code'] ?? '';
  806. $year = $param['year'] ?? date('Y');
  807. if (empty($productCode)) {
  808. $this->error('请提供成品编码');
  809. }
  810. // 1. 查询对应的工单数据
  811. $qualityData = \db('工单_质量考核汇总')
  812. ->field('Gy0_gdbh as 工单编号, 订单数量, 入仓日期, 实际投料, 入仓数量, 客户代号, 客户名称, 产品代号, 产品名称, 销售订单号')
  813. ->where('产品代号', $productCode)
  814. ->where('YEAR(入仓日期)', $year)
  815. ->order('入仓日期','desc')
  816. ->select();
  817. if (empty($qualityData)) {
  818. $this->success('该产品无质量考核数据', []);
  819. }
  820. // 2. 先按工单去重,每个工单只取一条记录
  821. $uniqueByGongdan = [];
  822. foreach ($qualityData as $data) {
  823. $gdbh = $data['工单编号'];
  824. if (!isset($uniqueByGongdan[$gdbh])) {
  825. $uniqueByGongdan[$gdbh] = $data;
  826. }
  827. }
  828. // 3. 按月份分组累计数据
  829. $monthlyData = [];
  830. $monthNames = [
  831. 1 => '1月', 2 => '2月', 3 => '3月', 4 => '4月',
  832. 5 => '5月', 6 => '6月', 7 => '7月', 8 => '8月',
  833. 9 => '9月', 10 => '10月', 11 => '11月', 12 => '12月'
  834. ];
  835. foreach ($uniqueByGongdan as $gdbh => $data) {
  836. $sysRq = $data['入仓日期'];
  837. $month = date('n', strtotime($sysRq)); // 1-12 的月份数字
  838. // 初始化月份数据
  839. if (!isset($monthlyData[$month])) {
  840. $monthlyData[$month] = [
  841. '月份' => $monthNames[$month],
  842. '订单数量' => 0,
  843. '实际投料' => 0,
  844. '入仓数量' => 0,
  845. '入仓日期' => $data['入仓日期'],
  846. '客户代号' => $data['客户代号'],
  847. '客户名称' => $data['客户名称'],
  848. '产品代号' => $data['产品代号'],
  849. '产品名称' => $data['产品名称'],
  850. '销售订单号' => $data['销售订单号']
  851. ];
  852. }
  853. $monthlyData[$month]['订单数量'] += round($data['订单数量'] * 10000);
  854. $monthlyData[$month]['实际投料'] += round($data['实际投料'] * 10000);
  855. $monthlyData[$month]['入仓数量'] += round($data['入仓数量']);
  856. // 记录工单编号
  857. $monthlyData[$month]['工单编号'][] = $data['工单编号'];
  858. }
  859. // 4. 计算每个月的实际合格率并整理结果
  860. $detailList = [];
  861. foreach ($monthlyData as $month => $monthData) {
  862. // 计算实际合格率
  863. $actualRate = '-';
  864. if ($monthData['实际投料'] > 0) {
  865. $actualRate = round(($monthData['入仓数量'] / $monthData['实际投料']) * 100, 2) . '%';
  866. } else if ($monthData['入仓数量'] > 0) {
  867. $actualRate = '100%';
  868. } else {
  869. $actualRate = '0%';
  870. }
  871. $detailList[$month] = [
  872. '日期' => $monthData['月份'],
  873. '入仓日期' => substr($monthData['入仓日期'], 0, 10),
  874. '订单数量' => $monthData['订单数量'],
  875. '实际投料' => $monthData['实际投料'],
  876. '入仓数量' => $monthData['入仓数量'],
  877. '实际合格率' => $actualRate,
  878. '客户代号' => $monthData['客户代号'],
  879. '客户名称' => $monthData['客户名称'],
  880. '产品代号' => $monthData['产品代号'],
  881. '产品名称' => $monthData['产品名称'],
  882. '销售订单号' => $monthData['销售订单号'],
  883. '工单编号' => implode(', ', $monthData['工单编号'])
  884. ];
  885. }
  886. $this->success('成功', array_values($detailList));
  887. }
  888. }