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- <?php
- namespace app\api\controller;
- use app\common\controller\Api;
- use think\Cache;
- use think\Exception;
- use think\Log;
- use think\Queue;
- use \think\Request;
- use \think\Db;
- /**
- * 工单超节损核算接口
- */
- class OrderSuperLoss extends Api
- {
- protected $noNeedLogin = ['*'];
- protected $noNeedRight = ['*'];
- /**
- * 首页-已核查成品编号
- *
- */
- public function index()
- {
- $this->success('请求成功');
- }
- /**
- * 获取左侧菜单栏
- * @ApiMethod GET
- */
- public function getTab()
- {
- if (Request::instance()->isGet() == false) {
- $this->error('非法请求');
- }
- $sql = "SELECT
- DATE_FORMAT(a.jjcp_sj, '%Y-%m') AS date, -- Format the date for grouping
- RTRIM(b.`编号`) AS 编号,
- RTRIM(b.`名称`) AS 客户名称,
- COUNT(DISTINCT a.jjcp_gdbh) AS count
- FROM
- `成品入仓` a
- LEFT JOIN
- `物料_存货结构` b
- ON (CASE
- WHEN LEFT(a.`jjcp_cpdh`, 1) REGEXP '^[A-Za-z]' THEN LEFT(a.`jjcp_cpdh`, 5)
- ELSE LEFT(a.`jjcp_cpdh`, 4)
- END) = RTRIM(b.`编号`) -- Conditional join based on the first character
-
- WHERE
- a.jjcp_sj >= DATE_SUB(CURDATE(), INTERVAL 12 MONTH) -- Direct date comparison
- AND (a.jjcp_smb IN ('末 板', '末板')) -- Cleaner syntax for conditions
- AND a.`成品编码` != ''
- AND a.jjcp_sj >= '2025-01-01 00:00:00'
- GROUP BY
- DATE_FORMAT(a.jjcp_sj, '%Y-%m'), -- Group by formatted date
- RTRIM(b.`编号`)
- ORDER BY
- date DESC,
- 编号 ASC;";
- $data = Db::query($sql);
- // 创建一个新数组来存储整理后的数据
- $organizedData = [];
- // 遍历原始数据
- foreach ($data as $entry) {
- $date = date('Ym',strtotime($entry['date']));
- // 检查日期是否在已整理数据中存在
- if (isset($organizedData[$date])) {
- // 如果日期存在,将数据追加到该日期下
- $organizedData[$date][] = [
- '客户名称' => $entry['客户名称'],
- '客户编号' => $entry['编号'],
- 'total' => $entry['count'],
- ];
- // 统计该日期下所有数据的总和
- $organizedData[$date]['total_count'] += $entry['count'];
- } else {
- // 如果日期不存在,创建新的日期项并添加数据
- $organizedData[$date] = [
- [
- '客户名称' => $entry['客户名称'],
- '客户编号' => $entry['编号'],
- 'total' => $entry['count'],
- ]
- ];
- // 初始化该日期的总和
- $organizedData[$date]['total_count'] = $entry['count'];
- }
- }
- // 将整理后的数据调整为以日期和相加的总和为索引的格式
- $finalData = [];
- foreach ($organizedData as $date => $entries) {
- $totalCount = $entries['total_count'];
- $index = $date . '-' . $totalCount;
- unset($entries['total_count']);
- $finalData[$index] = $entries;
- }
- $this->success('请求成功',$finalData);
- }
- /**
- * 获取工单超节损工艺
- * @ApiMethod GET
- * @params string order
- */
- public function getOrderSuperLossGy(){
- if (Request::instance()->isGet() == false) {
- $this->error('非法请求');
- }
- $params = Request::instance()->param();
- if (!isset($params['order']) || empty($params['order'])) {
- $this->error('参数错误');
- }
- if (!isset($params['yjno']) || empty($params['yjno'])) {
- $this->error('参数错误');
- }
- $sql = "SELECT a.Gy0_gdbh,a.Gy0_yjno,a.Gy0_gxh,rtrim(a.Gy0_gxmc) as Gy0_gxmc,rtrim(a.Add_gxmc) as Add_gxmc,
- a.Gy0_ls,a.Gy0_Rate0,a.Gy0_Rate1,a.损耗系数,a.Gy0_ms,a.Gy0_计划接货数*a.Gy0_ls as Gy0_计划接货数,
- a.Gy0_计划损耗*a.Gy0_ls as Gy0_计划损耗,sum(b.sczl_cl) as total_cl,sum(b.sczl_zcfp) as total_fp,
- sum(c.sczl_cl) as cl,SUM(c.sczl_fp) as fp,rtrim(a.印刷方式) as 印刷方式,rtrim(a.版距) as 版距
- FROM `工单_工艺资料` a
- LEFT JOIN `设备_产量计酬` b ON a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_gxh = b.sczl_gxh
- LEFT JOIN `db_sczl` c ON a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_gxh = c.sczl_gxh
- WHERE a.Gy0_gdbh = '{$params['order']}' AND a.Gy0_yjno = '{$params['yjno']}' GROUP BY a.Gy0_gxh";
- $data = Db::query($sql);
- foreach ($data as $key=>$value){
- if (!empty($value['total_cl'])){
- $data[$key]['total_cl'] = $value['total_cl'] *$value['Gy0_ls'];
- }else{
- $data[$key]['total_cl'] =$value['cl'] *$value['Gy0_ls'];
- }
- if (!empty($value['total_fp'])){
- $data[$key]['total_fp'] = $value['total_fp'] *$value['Gy0_ls'];
- }else{
- $data[$key]['total_fp'] = $value['fp'] *$value['Gy0_ls'];
- }
- if ($value['印刷方式'] === '卷对卷'){
- $data[$key]['total_cl'] = ceil($data[$key]['total_cl'] / $value['版距']*1000);
- $data[$key]['total_fp'] = ceil($data[$key]['total_fp'] / $value['版距']*1000);
- }
- unset($data[$key]['cl']);
- unset($data[$key]['fp']);
- }
- $this->success('请求成功',$data);
- }
- /**
- * 工单超节损统计
- * @ApiMethod GET
- * @params string order
- * 节损奖 小盒0.02 大盒0.09
- */
- public function getOrderSuperLossCount(){
- if (Request::instance()->isGet() == false) {
- $this->error('非法请求');
- }
- $params = Request::instance()->param();
- if (!isset($params['order']) || empty($params['order'])) {
- $this->error('参数错误');
- }
- $order = $params['order'];
- $field = 'a.Gd_gdbh,rtrim(a.成品代号) as 成品代号,rtrim(a.成品名称) as 成品名称,rtrim(a.销售订单号) as 销售订单号,a.订单数量,c.yj_ls as ls,c.yj_ks as ks,SUM(b.st_sl) as 投料';
- $data =db('工单_基本资料')
- ->alias('a')
- ->join('物料_收发记录 b','a.Gd_gdbh = b.st_gdbh AND a.Gd_cpdh = b.cpdh')
- ->join('工单_印件资料 c','c.Yj_Gdbh = a.Gd_gdbh AND c.yj_Yjdh = a.Gd_cpdh')
- ->where('a.Gd_Gdbh',$order)
- ->where('a.行号',$params['yjno'])
- ->where('c.yj_Yjno',$params['yjno'])
- ->where(function($query) {
- $query->where('b.仓库编号', '101')
- ->whereOr('b.仓库编号', 'Y101');})
- ->field($field)
- ->find();
- if ($data['ls'] == 0){
- $data['ls'] === 1;
- }
- if ($data['ks'] == 0){
- $data['ks'] === 1;
- }
- $data['实际投料'] = number_format($data['投料'] * $data['ls'] * $data['ks'] / 10000, 4, '.', '');
- if($data['实际投料'] == 0){
- $this->error('投料数据为 0,请点击超节损页面“修正工单投料”按钮进行修正');
- return;
- }
- //查出成品数量及日期
- $cp_sql = "SELECT SUM(jjcp_sl) as cp_sl,MAX(jjcp_sj) as jjcp_sj FROM `成品入仓` WHERE jjcp_gdbh = '{$order}' AND jjcp_yjno = '{$params['yjno']}' GROUP BY jjcp_gdbh,jjcp_yjno";
- $cp_data = Db::query($cp_sql);
- if (empty($cp_data)){
- $this->success('此工单未查询到成品入库信息,请核查该工单是否已进入超节损');
- }
- $data['warehousing_num'] = $cp_data[0]['cp_sl'];
- $data['warehousing_date'] = substr($cp_data[0]['jjcp_sj'],0,10);
- $gxh_values = $this->getSuperLossProcessGxhList($order, $params['yjno']);
- if (empty($gxh_values)) {
- $this->error('未查询到报工工序');
- }
- $sczlProcessSub = $this->buildSczlProcessAggSubSql();
- $gy_data =db('工单_工艺资料')
- ->alias('a')
- ->field([
- 'a.Gy0_yjno', 'a.Gy0_gxh', 'RTRIM(a.Gy0_gxmc) as Gy0_gxmc','RTRIM(a.Add_gxmc) as Add_gxmc','a.Gy0_ks', 'a.Gy0_ls', 'a.Gy0_计划接货数*a.Gy0_ls as Gy0_计划接货数',
- 'a.Gy0_计划损耗', 'a.无形损承担比例','a.超节损承担比例','SUM(b.sczl_zcfp) as total_fp','SUM(b.sczl_cl) as total_cl','SUM(c.cl) as cl','SUM(c.fp) as fp',
- ])
- ->join('设备_产量计酬 b', 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh','left')
- ->join([$sczlProcessSub => 'c'], 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh', 'left')
- ->where([
- 'a.Gy0_gdbh' => $order,
- 'a.Gy0_yjno' => $params['yjno'],
- 'a.Gy0_gxh' => ['in', $gxh_values]
- ])
- ->group('a.Gy0_yjno,a.Gy0_gxh')
- ->select();
- $arr = [];
- $plan_loss = [];//工单计划损耗
- foreach ($gy_data as $k=>$v){
- $rate = round($v['Gy0_计划损耗'] / $v['Gy0_计划接货数'],5);
- $arr[$k] = floor($rate * 10000) /10000;
- $plan_loss[$k] = $v['Gy0_计划损耗'];
- }
- $target_rate = (1-array_sum($arr))*100;
- $data['target_rate'] =$target_rate.'%'; //目标合格率
- $real_rate = $cp_data[0]['cp_sl'] / ((float)$data['实际投料'] * 10000) *100;
- $data['real_rate'] = number_format($real_rate,2) . '%';//实际合格率
- //制程废品
- $zzfp_data =db('设备_产量计酬')->where('sczl_gdbh',$order)->where('sczl_yjno',$params['yjno'])->value('SUM(sczl_zcfp) as sczl_zcfp');
- //联数
- $ls =db('工单_工艺资料')->where('Gy0_gdbh',$order)->field('Gy0_ls,Gy0_ks')->find();
- //制程废品*ls
- $data['zcfp'] = $zzfp_data * $ls['Gy0_ls'] * $ls['Gy0_ks'];
- //废品数量
- $wasteTotal = db('db_qczl')->where('qczl_gdbh',$order)->where('qczl_yjno',$params['yjno'])->sum('qczl_fp');
- if (empty($wasteTotal)){
- $wasteTotal = 0;
- }
- //废品合计
- $waste_total = $data['zcfp'] + $wasteTotal;
- //工单无形损
- $data['intangible_loss'] = (int)((float)$data['实际投料'] *10000 - $cp_data[0]['cp_sl'] - $waste_total);
- $out_sql = "SELECT fp_sl1,fp_sl2,fp_sl3,fp_sl4,fp_sl5,fp_sl6,fp_sl7,fp_sl8,fp_sl9,fp_sl10,fp_sl11,fp_sl12,fp_sl13,
- fp_lb1,fp_lb2,fp_lb3,fp_lb4,fp_lb5,fp_lb6,fp_lb7,fp_lb8,fp_lb9,fp_lb10,fp_lb11,fp_lb12,fp_lb13,
- fp_bh1,fp_bh2,fp_bh3,fp_bh4,fp_bh5,fp_bh6,fp_bh7,fp_bh8,fp_bh9,fp_bh10,fp_bh11,fp_bh12,fp_bh13,
- fp_gxmc1,fp_gxmc2,fp_gxmc3,fp_gxmc4,fp_gxmc5,fp_gxmc6,fp_gxmc7,fp_gxmc8,fp_gxmc9,fp_gxmc10,fp_gxmc11,fp_gxmc12,fp_gxmc13,UniqId
- FROM db_qczl WHERE qczl_gdbh = '{$order}' AND qczl_yjno = '{$params['yjno']}'";
- $waste_out = Db::query($out_sql);
- $list = []; //外发废数组
- $quality = [];//质检废数组
- $material = [];//材料废数组
- $change = [];//零头处理数组
- $jijian = [];//机检数据
- $j = 0;
- $m = 0;
- $n = 0;
- $l = 0;
- $s = 0;
- foreach ($waste_out as $entry) {
- for ($i = 1; $i <= 13; $i++) {
- $labelKey = "fp_lb" . $i;
- $bhKey = "fp_bh" . $i;
- $gxmcKey = "fp_gxmc" . $i;
- $slKey = "fp_sl" . $i;
- if (!empty($entry[$labelKey])) {
- //外发废
- if (substr($entry[$labelKey],0,3) == 'M04'){
- $list[$j]= $entry[$slKey];
- $j++;
- }
- //材料废
- if (substr($entry[$labelKey],0,1) == 'L' ){
- $material[$n]= $entry[$slKey];
- $n++;
- }
- //零头处理
- if (substr($entry[$labelKey],0,3) == 'M01' ){
- $change[$l]= $entry[$slKey];
- $l++;
- }
- //机检数据
- if (substr($entry[$labelKey],0,1) == 'K' ){
- $jijian[$s]= $entry[$slKey];
- $s++;
- }
- }
- $quality[$m]= $entry[$slKey];
- $m++;
- }
- }
- $data['材料废'] = array_sum($material); //材料废
- $data['零头处理'] = array_sum($change); //零头处理
- $data['外发废'] = array_sum($list);//外发废
- $data['工单质检废'] = array_sum($quality);//质检废
- $data['机检废品'] = array_sum($jijian);
- $plan_total = $this->getIntangiblePlanLossTotal($order, $params['yjno'], $gxh_values);
- if($plan_total == 0){
- $this->error('计划损耗数据为 0,请到工单资料管理页面修改工艺资料中选择正确的工序损耗');
- return;
- }
- //单据列表最后统计
- $total = [];
- $total['plan_loss'] = 0;
- $total['total_fp'] = 0;
- $total['waste_quality'] = 0;
- $total['waste_intangible'] = 0;
- $total['reward'] = 0; //超节损奖励数组
- //按工序打印
- if ($params['type'] == 1){
- $total['total_waste'] = 0;
- $total['loss'] = 0;
- foreach ($gy_data as $k=>$item){
- $gy_data[$k]['Gy0_计划损耗'] = $item['Gy0_计划损耗']*$item['Gy0_ls']*$item['Gy0_ks'];
- $gy_data[$k]['waste_quality'] = 0;
- $gy_data[$k]['total_fp'] = $item['total_fp'] * $item['Gy0_ls'];
- $gy_data[$k]['total_cl'] = $item['total_cl'] * $item['Gy0_ls'];
- //无形损
- if ($this->isSuperLossIntangibleExcluded((string)$item['Gy0_gxmc'])) {
- $gy_data[$k]['intangible_loss'] = 0;
- } elseif ($this->isMachineInspectionProcess((string)$item['Gy0_gxmc'])) {
- $planTotalAll = $this->getIntangiblePlanLossTotalAll($order, $params['yjno'], $gxh_values);
- $gy_data[$k]['intangible_loss'] = $planTotalAll > 0
- ? (int)round($gy_data[$k]['Gy0_计划损耗'] / $planTotalAll * $data['intangible_loss'])
- : 0;
- } elseif (floatval($item['无形损承担比例']) > 0) {
- $gy_data[$k]['intangible_loss'] = round(number_format($gy_data[$k]['Gy0_计划损耗'] / $plan_total, 4) * $data['intangible_loss'] * floatval($item['无形损承担比例']));
- } else {
- $gy_data[$k]['intangible_loss'] = round(number_format($gy_data[$k]['Gy0_计划损耗'] / $plan_total, 4) * $data['intangible_loss']);
- }
- foreach ($waste_out as $entry) {
- for ($i = 1; $i <= 13; $i++) {
- $gxmcKey = "fp_gxmc" . $i;
- $slKey = "fp_sl" . $i;
- if (substr($entry[$gxmcKey], 0, 2) == $item['Gy0_gxh']
- && !$this->isMachineInspectionProcess((string)$item['Gy0_gxmc'])) {
- $gy_data[$k]['waste_quality'] += $entry[$slKey];
- }
- }
- }
- //报废合计
- $gy_data[$k]['total_waste'] = $gy_data[$k]['waste_quality'] + $gy_data[$k]['intangible_loss'] + $gy_data[$k]['total_fp'];
- //工序节损数
- $gy_data[$k]['loss'] = $item['Gy0_计划损耗'] * $item['Gy0_ls'] * $item['Gy0_ks'] - $gy_data[$k]['total_waste'];
- $this->applyMachineInspectionProcessLossRules(
- (string)$item['Gy0_gxmc'],
- (int)$gy_data[$k]['Gy0_计划损耗'],
- $gy_data[$k]
- );
- //占投料报废率
- $gy_data[$k]['loss_rate'] = number_format($gy_data[$k]['loss'] / $item['Gy0_计划接货数'],4) * 100 .'%';
- //工序目标报废率
- $target_loss_rate = floor($item['Gy0_计划损耗'] / $item['Gy0_计划接货数'] * 10000) / 10000;
- if ($target_loss_rate == 0){
- $target_loss_rate = round($item['Gy0_计划损耗'] / $item['Gy0_计划接货数'] * 10000) / 10000;
- }
- $gy_data[$k]['target_loss_rate'] = $target_loss_rate * 100 . '%';
- //工序实际报废率
- $gy_data[$k]['actual_loss_rate'] = number_format($gy_data[$k]['total_waste'] / ($data['实际投料']*10000),4) * 100 .'%';
- $gy_data[$k]['超节损承担比例'] = number_format($item['超节损承担比例'],4) * 100 .'%';
- $guige = \db('物料_存货编码')
- ->where('物料代码',$data['成品代号'])
- ->value('rtrim(规格)');
- //工序超节损金额
- if ($guige === '小盒'){
- $moneyRate = 0.02;
- }else{
- $moneyRate = 0.09;
- }
- if ($this->isSuperLossRewardExcluded((string)$item['Gy0_gxmc'])) {
- $gy_data[$k]['工序超节损金额'] = '0.000000';
- } else {
- $gy_data[$k]['工序超节损金额'] = number_format($gy_data[$k]['loss'] * $item['超节损承担比例'] * $moneyRate, 4);
- }
- $total['plan_loss'] += $gy_data[$k]['Gy0_计划损耗'];
- $total['total_fp'] += $gy_data[$k]['total_fp'];
- $total['waste_quality'] += $gy_data[$k]['waste_quality'];
- $total['waste_intangible'] += $gy_data[$k]['intangible_loss'];
- $total['total_waste'] += $gy_data[$k]['total_waste'];
- $total['loss'] += $gy_data[$k]['loss'];
- $total['reward'] += floatval(str_replace(',', '', $gy_data[$k]['工序超节损金额']));
- }
- $feedQty = floatval($data['实际投料']) * 10000;
- $realRateVal = $feedQty > 0 ? (floatval($cp_data[0]['cp_sl']) / $feedQty * 100) : 0;
- $rewardMultiplier = $this->resolveSuperLossRewardMultiplier(
- floatval($target_rate),
- $realRateVal,
- floatval($data['材料废'] ?? 0),
- $feedQty
- );
- $data['reward_rate'] = (string)$rewardMultiplier;
- $data['材料废占比'] = $feedQty > 0
- ? number_format(floatval($data['材料废'] ?? 0) / $feedQty * 100, 4) . '%'
- : null;
- if ($rewardMultiplier > 1) {
- $total['reward'] = 0;
- foreach ($gy_data as $k => $item) {
- $baseReward = floatval(str_replace(',', '', (string)$gy_data[$k]['工序超节损金额']));
- if ($baseReward != 0.0) {
- $gy_data[$k]['工序超节损金额'] = number_format($baseReward * $rewardMultiplier, 4);
- }
- $total['reward'] += floatval(str_replace(',', '', $gy_data[$k]['工序超节损金额']));
- }
- }
- $total['reward'] = number_format($total['reward'], 2);
- $data['gy_data'] = $gy_data;
- $data['total'] = $total;
- $this->success('请求成功',$data);
- }else{ //按班组打印
- //总产量数据
- $total_cl_data = \db('工单_工艺资料')->alias('a')
- ->field(['a.Gy0_yjno', 'a.Gy0_gxh','a.Gy0_ls', 'SUM(b.sczl_cl) as total_cl', 'SUM(c.sczl_cl) as cl'])
- ->join('设备_产量计酬 b', 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh','left')
- ->join('db_sczl c', 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh','left')
- ->where([
- 'a.Gy0_gdbh' => $order,
- 'a.Gy0_yjno' => $params['yjno'],
- 'a.Gy0_gxh' => ['IN', $gxh_values],
- 'b.sczl_cl|c.sczl_cl' => ['>', 0]
- ])
- ->group('b.sczl_gxh')
- ->order('a.Gy0_gxh')
- ->select();
- $sczlTeamSub = $this->buildSczlTeamAggSubSql();
- //按班组分的产量数据
- $gy_data =db('工单_工艺资料')
- ->alias('a')
- ->field([
- 'a.Gy0_yjno', 'a.Gy0_gxh', 'a.Gy0_ls', 'a.Gy0_ks' ,'a.Gy0_计划损耗', 'a.超节损承担比例', 'b.sczl_gxmc',
- 'SUM(b.sczl_zcfp) as sczl_zcfp', 'SUM(b.sczl_cl) as total_cl',
- 'b.sczl_bh1', 'b.sczl_bh2', 'b.sczl_bh3', 'b.sczl_bh4', 'b.sczl_bh5', 'b.sczl_bh6',
- 'b.sczl_bh7', 'b.sczl_bh8', 'b.sczl_bh9', 'b.sczl_bh10',
- 'c.gxmc', 'c.cl', 'c.fp', 'c.sczl_bh1 as sczl_bh'
- ])
- ->join('设备_产量计酬 b', 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh','left')
- ->join([$sczlTeamSub => 'c'], 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh AND IFNULL(b.sczl_bh1,\'\') = IFNULL(c.sczl_bh1,\'\')', 'left')
- ->where([
- 'a.Gy0_gdbh' => $order,
- 'a.Gy0_yjno' => $params['yjno'],
- 'a.Gy0_gxh' => ['in', $gxh_values],
- 'b.sczl_cl|c.cl' => ['>', 0]
- ])
- ->group('b.sczl_gxh, b.sczl_bh1, CASE WHEN b.sczl_bh2 = "000000" THEN "" ELSE b.sczl_bh2 END, b.sczl_bh3,
- b.sczl_bh4, b.sczl_bh5, b.sczl_bh6, b.sczl_bh7, b.sczl_bh8, b.sczl_bh9')
- ->order('a.Gy0_gxh asc, b.开工时间 asc')
- ->select();
- foreach ($gy_data as $key=>$value){
- $gy_data[$key]['Gy0_yjno'] = $value['Gy0_yjno'] > 10 ? $value['Gy0_yjno'] : '0'.$value['Gy0_yjno'];
- //每道工序的产量(按班组分)
- $gy_data[$key]['total_cl'] = $value['total_cl'] * $value['Gy0_ls'];
- if (empty($value['total_cl'])){
- $gy_data[$key]['total_cl'] = $value['cl'] * $value['Gy0_ls'];
- }
- $value['Gy0_计划损耗'] = $value['Gy0_计划损耗']*$value['Gy0_ls']*$value['Gy0_ks'];
- //计算每道工序的计划损耗
- foreach ($total_cl_data as $k=>$v){
- //每道工序的总产量
- $cl = $v['total_cl'] * $v['Gy0_ls'];
- if (empty($cl)){
- $cl = $v['cl'] * $v['Gy0_ls'];
- }
- if ($value['Gy0_yjno'] == $v['Gy0_yjno'] && $value['Gy0_gxh'] == $v['Gy0_gxh']){
- $gy_data[$key]['计划损耗'] = round($gy_data[$key]['total_cl'] / $cl * $value['Gy0_计划损耗']);
- }
- }
- //每道工序的制程废品(按班组分)
- $gy_data[$key]['sczl_zcfp'] = $value['sczl_zcfp'] * $value['Gy0_ls'];
- if (empty($value['sczl_zcfp'])){
- $gy_data[$key]['sczl_zcfp'] = $value['fp'] * $value['Gy0_ls'];
- }
- //计算每道工序的质检废(按班组)
- $gy_data[$key]['sczl_gxmc'] = $value['sczl_gxmc'];
- if (empty($value['sczl_gxmc'])){
- $gy_data[$key]['sczl_gxmc'] = $value['gxmc'];
- }
- if (empty($value['sczl_bh1']) || is_null($value['sczl_bh1'])) {
- $value['sczl_bh1'] = $value['sczl_bh'] ?? '';
- }
- $gy_data[$key]['sczl_bh1'] = $value['sczl_bh1'];
- $gy_data[$key]['质检废'] = 0;
- foreach ($waste_out as $entry) {
- for ($i = 1; $i <= 13; $i++) {
- $gxmcKey = "fp_gxmc" . $i;
- $slKey = "fp_sl" . $i;
- $bhKey = "fp_bh" . $i;
- if ((int)substr($entry[$gxmcKey],0,2) == $value['Gy0_gxh'] && $entry[$bhKey] == $value['sczl_bh1']){
- $gy_data[$key]['质检废'] += $entry[$slKey];
- }
- }
- }
- //无形损分摊
- $teamGxName = (string)($gy_data[$key]['sczl_gxmc'] ?? $value['sczl_gxmc'] ?? '');
- if ($this->isSuperLossIntangibleExcluded($teamGxName) || $plan_total <= 0) {
- $gy_data[$key]['无形损分摊'] = 0;
- } else {
- $gy_data[$key]['无形损分摊'] = round($gy_data[$key]['计划损耗'] / $plan_total * $data['intangible_loss']);
- }
- //班组成员
- $nameArr = [];
- for ($j = 1; $j <= 10; $j++) {
- $bhKey = "sczl_bh" . $j;
- if (!empty($value[$bhKey])){
- $name = \db('人事_基本资料')->where('员工编号',$value[$bhKey])->value('rtrim(员工姓名)');
- array_push($nameArr,$name);
- }
- }
- $gy_data[$key]['member'] = implode(' ',$nameArr);
- unset($gy_data[$key]['Gy0_计划损耗']);
- unset($gy_data[$key]['gxmc']);
- unset($gy_data[$key]['cl']);
- unset($gy_data[$key]['fp']);
- unset($gy_data[$key]['sczl_bh']);
- }
- $i = 0;
- foreach ($gy_data as &$item) {
- $sczl_bh1 = $item['sczl_bh1'];
- $total_cl = $item['total_cl'];
- //节损数量
- if ($item['无形损分摊'] > 0){
- $total_waste = $item['质检废'] + $item['sczl_zcfp'] + $item['无形损分摊'];
- }else{
- $total_waste = $item['质检废'] + $item['sczl_zcfp'];
- }
- $gy_data[$i]['节损数量'] = $item['计划损耗'] - $total_waste;
- //节损奖
- $guige = \db('物料_存货编码')
- ->where('物料代码',$data['成品代号'])
- ->value('rtrim(规格)');
- //工序超节损金额
- if ($guige === '小盒'){
- $moneyRate = 0.02;
- }else{
- $moneyRate = 0.09;
- }
- if ($this->isSuperLossRewardExcluded((string)$item['sczl_gxmc'])) {
- $gy_data[$i]['节损奖'] = 0;
- } else {
- $gy_data[$i]['节损奖'] = number_format($gy_data[$i]['节损数量'] * $item['超节损承担比例'] * $moneyRate, 4);
- }
- $gy_data[$i]['超节损承担比例'] = number_format($item['超节损承担比例'],4) * 100 .'%';
- $total['plan_loss'] += $item['计划损耗'];
- $total['total_fp'] += $item['sczl_zcfp'];
- $total['waste_quality'] += $item['质检废'];
- $total['waste_intangible'] += $item['无形损分摊'];
- $total['reward'] += floatval(str_replace(',', '', $gy_data[$i]['节损奖']));
- $i++;
- }
- $feedQty = floatval($data['实际投料']) * 10000;
- $realRateVal = $feedQty > 0 ? (floatval($cp_data[0]['cp_sl']) / $feedQty * 100) : 0;
- $rewardMultiplier = $this->resolveSuperLossRewardMultiplier(
- floatval($target_rate),
- $realRateVal,
- floatval($data['材料废'] ?? 0),
- $feedQty
- );
- $data['reward_rate'] = (string)$rewardMultiplier;
- if ($rewardMultiplier > 1) {
- $total['reward'] = 0;
- foreach ($gy_data as $idx => $item) {
- $baseReward = floatval(str_replace(',', '', (string)$gy_data[$idx]['节损奖']));
- if ($baseReward != 0.0) {
- $gy_data[$idx]['节损奖'] = number_format($baseReward * $rewardMultiplier, 4);
- }
- $total['reward'] += floatval(str_replace(',', '', $gy_data[$idx]['节损奖']));
- }
- }
- $total['reward'] = number_format($total['reward'],2);
- $data['gy_data'] = $gy_data;
- $data['total'] = $total;
- $this->success('请求成功',$data);
- }
- }
- /**
- * 获取工单工艺
- * @ApiMethod GET
- * @params string order
- */
- public function getOrderGy(){
- if (Request::instance()->isGet() == false) {
- $this->error('非法请求');
- }
- $params = Request::instance()->param();
- if (!isset($params['order']) || empty($params['order'])) {
- $this->error('参数错误');
- }
- $order = $params['order'];
- $field = 'Gy0_yjno,Gy0_gxh,rtrim(Gy0_gxmc) as Gy0_gxmc,rtrim(Add_gxmc) as Add_gxmc,Gy0_rate0,Gy0_rate1,损耗系数,无形损承担比例 as loss_one,超节损承担比例 as loss_two,超节损核算单价 as loss_thr,UniqId';
- $data =db('工单_工艺资料')->where('Gy0_gdbh',$order)->where('Gy0_yjno',$params['yjno'])->field($field)->select();
- $this->success('请求成功',$data);
- }
- /**
- * 更新工单工艺
- * @ApiMethod POST
- * @params array data
- */
- public function updateOrderGy(){
- if (Request::instance()->isPost() == false) {
- $this->error('非法请求');
- }
- $params = Request::instance()->post();
- if (!isset($params) || !isset($params[0]['UniqId'])){
- $this->error('参数不能为空');
- }
- $i = 0;
- foreach ($params as $key=>$value){
- $data = [];
- $data['无形损承担比例'] = $value['loss_one'];
- $data['超节损承担比例'] = $value['loss_two'];
- $data['超节损核算单价'] = $value['loss_thr'];
- $sql =db('工单_工艺资料')->where('UniqId',$value['UniqId'])->fetchSql(true)->update($data);
- $res = Db::query($sql);
- if ($res !== false){
- $i++;
- }
- }
- if ($i !== 0){
- $this->success('更新成功');
- }else{
- $this->error('更新失败');
- }
- }
- /**
- * 获取工单印件考核资料
- * @ApiMethod GET
- * @params string order
- */
- public function getOrderYj(){
- if (Request::instance()->isGet() == false) {
- $this->error('非法请求');
- }
- $params = Request::instance()->request();
- if (!isset($params['order']) || empty($params['order'])) {
- $this->error('参数错误');
- }
- if (!isset($params['yjno']) || empty($params['yjno'])) {
- $this->error('参数错误');
- }
- $data =db('工单_印件资料')
- ->where('Yj_gdbh',$params['order'])
- ->where('Yj_Yjno', $params['yjno'])
- ->field('Yj_gdbh,rtrim(yj_Yjdh) as yj_Yjdh,yj_Yjno,rtrim(yj_yjmc) as yj_yjmc,质量考核')->find();
- $this->success('请求成功',$data);
- }
- /**
- * 更新工单印件考核资料
- * @ApiMethod POST
- * @params array data
- */
- public function updateOrderYj(){
- if ($this->request->isGet() === false){
- $this->error('请求错误');
- }
- $params = $this->request->get();
- if (!isset($params['order'])){
- $this->error('参数不能为空');
- }
- if (!isset($params['yj_yjno'])){
- $this->error('参数不能为空');
- }
- if (!isset($params['examine'])){
- $this->error('参数不能为空');
- }
- if ($params['examine'] === '参与'){
- $examine = 0;
- }else{
- $examine = 1;
- }
- $where['Yj_Gdbh'] = $params['order'];
- $where['yj_Yjno'] = $params['yj_yjno'];
- $sql =db('工单_印件资料')->where($where)->fetchSql(true)->update(['质量考核'=>$examine]);
- $res = \db()->query($sql);
- $returnData = $this->OneOrderSuperLoss($where['Yj_Gdbh'],$where['yj_Yjno']);
- db('工单_质量考核汇总')
- ->where('Gy0_gdbh',$where['Yj_Gdbh'])
- ->where('印件及工序',$where['yj_Yjno'])
- ->delete();
- $sql = db('工单_质量考核汇总')->fetchSql(true)->insertAll($returnData);
- $result = db()->query($sql);
- if($result===false) $this->error('失败');
- if ($res !== false){
- $this->success('更新成功');
- }else{
- $this->error('更新失败');
- }
- }
- /**
- * 获取修正工单实际投料列表
- * @ApiMethod GET
- * @params string year
- * @params string month
- */
- public function getOrderFeedList(){
- if (Request::instance()->isGet() == false) {
- $this->error('非法请求');
- }
- $params = Request::instance()->request();
- if (empty($params['workorder']) || empty($params['yjno'])) {
- $this->error('参数错误');
- }
- $field = "a.Gd_gdbh,rtrim(c.yj_Yjdh) as yj_yjdh,c.yj_Yjno, c.yj_ks,c.yj_ls,rtrim(c.yj_zzdh) as yj_zzdh,
- rtrim(b.BOM_物料名称) as BOM_物料名称,rtrim(c.yj_tlgg) as yj_tlgg,rtrim(d.st_dw) as BOM_投料单位,
- a.订单数量,c.yj_平张投料, b.BOM_实际用量,d.st_sl as 实际投料,d.st_oldSl as 原投料,a.投料确认,
- d.Uniqid as UniqId,d.mod_number";
- $data =db('工单_基本资料')->alias('a')
- ->join('工单_印件资料 c','a.Gd_gdbh = c.Yj_Gdbh ','left')
- ->join('工单_bom资料 b','c.Yj_Gdbh = b.BOM_工单编号 AND c.yj_zzdh = b.BOM_物料编码','left')
- ->join('物料_收发记录 d','a.Gd_gdbh = d.st_gdbh AND d.cpdh = c.yj_Yjdh')
- ->where('a.Gd_gdbh',$params['workorder'])
- ->where('c.yj_Yjno',$params['yjno'])
- ->where(function($query) {
- $query->where('d.仓库编号', '101')
- ->whereOr('d.仓库编号', 'Y101');})
- ->field($field)
- ->group('a.Gd_gdbh,d.Uniqid')
- ->order('b.BOM_投料单位,a.UniqId asc')
- ->select();
- if (empty($data)){
- $this->success('请求成功');
- }
- foreach ($data as $key=>$value){
- $len = stripos($value['yj_tlgg'],'/');
- if ($len){
- $name = substr($value['yj_tlgg'],0,$len);
- $len_two = stripos($value['yj_tlgg'],'(');
- if ($len_two){
- $name = substr($name,0,$len_two);
- }
- $data[$key]['yj_tlgg'] = $name;
- }
- $data[$key]['rate'] = '';
- if (empty($value['原投料'])){
- $data[$key]['原投料'] = $value['实际投料'];
- }
- if ($value['mod_number'] === 0){
- $data[$key]['实际投料'] = '';
- }
- }
- $this->success('请求成功',$data);
- }
- /**
- * 更新工单实际投料
- * @ApiMethod POST
- * @params int UniqId
- * @params string number
- */
- public function updateOrderFeed(){
- if (Request::instance()->isPost() == false) {
- $this->error('非法请求');
- }
- $params = Request::instance()->post();
- if (!isset($params[0]['UniqId']) || empty($params[0]['UniqId'])){
- $this->error('参数错误');
- }
- $i = 0;
- $list = \db('物料_收发记录')->where('Uniqid',$params['0']['UniqId'])->find();
- foreach ($params as $key=>$value){
- $mod_num = \db('物料_收发记录')
- ->where('Uniqid',$value['UniqId'])
- ->value('mod_number');
- $tl_sql = \db('物料_收发记录')
- ->where('Uniqid',$value['UniqId'])
- ->fetchSql(true)
- ->update(['st_sl'=>$value['number'],'st_oldSl'=>$value['old_number'],'mod_number'=>$mod_num+1,'st_dw' => $value['dw']]);
- $tlRes = Db::query($tl_sql);
- if (!$tlRes){
- $i++;
- }
- }
- $total_num = \db('物料_收发记录')
- ->alias('a')
- ->field('SUM(a.st_sl) as 投料数量,b.yj_ls,b.yj_ks')
- ->join('工单_印件资料 b','a.st_gdbh = b.Yj_Gdbh AND a.cpdh = b.yj_yjdh')
- ->where('a.st_gdbh',$list['st_gdbh'])
- ->where('a.cpdh',$list['cpdh'])
- ->where(function($query) {
- $query->where('a.仓库编号', '101')
- ->whereOr('a.仓库编号', 'Y101');})
- ->find();
- $number = $total_num['投料数量']/10000*$total_num['yj_ls']*$total_num['yj_ks'];
- $res_sql = db('工单_基本资料')->where('Gd_gdbh',$list['st_gdbh'])->where('Gd_cpdh',$list['cpdh'])->fetchSql(true)->setField('实际投料',$number);
- $res = Db::query($res_sql);
- $data['yj_实际投料'] = $number;
- $yj_sql =db('工单_印件资料')->where('Yj_Gdbh',$list['st_gdbh'])->where('yj_Yjdh',$list['cpdh'])->fetchSql(true)->update($data);
- $yjRes = Db::query($yj_sql);
- $yjno = db('工单_印件资料')->where('Yj_Gdbh',$list['st_gdbh'])->where('yj_Yjdh',$list['cpdh'])->column('yj_Yjno')[0];
- /**
- * 重新计算工单超节损数据
- **/
- $result = $this->OneOrderSuperLoss($list['st_gdbh'],$yjno);
- //先删除数据
- \db('工单_质量考核汇总')
- ->where('Gy0_gdbh',$list['st_gdbh'])
- ->where('印件及工序',$yjno)
- ->delete();
- //插入新数据
- $lossSql = \db('工单_质量考核汇总')->fetchSql(true)->insertAll($result);
- $lossRes = \db()->query($lossSql);
- if ($i != 0 && $lossRes !== false){
- $this->success('更新成功');
- }else{
- $this->error('更新失败');
- }
- }
- /**
- * 工单工序产量统计
- * @ApiMethod GET
- * @params string order
- */
- public function getOrderProcessCount(){
- if (Request::instance()->isGet() == false) {
- $this->error('非法请求');
- }
- $params = Request::instance()->request();
- if (empty($params['order']) || empty($params['order'])) {
- $this->error('参数错误');
- }
- if (empty($params['yjno']) || empty($params['yjno'])) {
- $this->error('参数错误');
- }
- $order = $params['order'];
- $yjno = $params['yjno'];
- $sql = "SELECT a.Gy0_yjno,a.Gy0_gxh,rtrim(a.Gy0_gxmc) as Gy0_gxmc,rtrim(a.Add_gxmc) as Add_gxmc,a.Gy0_计划接货数,
- a.Gy0_ls,a.Gy0_sbbh,a.PD_WG,SUM(b.sczl_cl) as sczl_cl,SUM(b.sczl_zcfp) as sczl_zcfp,
- SUM(b.sczl_来料少数) as 来料异常,COUNT(DISTINCT b.sczl_num) as process_num,b.sczl_Pgcl,
- SUM(c.sczl_cl) as cl,b.sczl_rq,rtrim(a.印刷方式) as 印刷方式,rtrim(a.版距) as 版距
- FROM `工单_工艺资料` a
- LEFT JOIN `设备_产量计酬` b ON a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh
- LEFT JOIN db_sczl c ON a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh
- WHERE a.Gy0_gdbh = '{$order}' and a.GY0_Yjno = '{$yjno}' GROUP BY a.Gy0_yjno, a.Gy0_gxh ORDER BY a.Gy0_yjno, a.Gy0_gxh";
- $data = Db::query($sql);
- //手检数据
- $handData =db('db_手工检验')->where('sczl_gdbh',$order)->field('sum(sczl_cl) as cl,rtrim(sczl_yjgx) as sczl_gxh')->select();
- //包装及成品防护数据
- $sql = "SELECT sczl_gdbh1,sczl_gdbh2,sczl_gdbh3,sczl_gdbh4,sczl_gdbh5,sczl_gdbh6,rtrim(sczl_gxmc1) as sczl_gxmc1,rtrim(sczl_gxmc2) as sczl_gxmc2,
- rtrim(sczl_gxmc3) as sczl_gxmc3,rtrim(sczl_gxmc4) as sczl_gxmc4,rtrim(sczl_gxmc5) as sczl_gxmc5,rtrim(sczl_gxmc6) as sczl_gxmc6,
- sczl_cl1,sczl_cl2,sczl_cl3,sczl_cl4,sczl_cl5,sczl_cl6,sczl_PgCl1,sczl_PgCl2,sczl_PgCl3,sczl_PgCl4,sczl_PgCl5,sczl_PgCl6
- FROM `db_包装计件` WHERE `sczl_gdbh1` LIKE '%{$order}%' OR `sczl_gdbh2` LIKE '%{$order}%'
- OR `sczl_gdbh3` LIKE '%{$order}%' OR `sczl_gdbh4` LIKE '%{$order}%' OR `sczl_gdbh5` LIKE '%{$order}%' OR `sczl_gdbh6` LIKE '%{$order}%'";
- $package = Db::query($sql);
- $list = [];
- $j = 0;
- foreach ($package as $value){
- for ($i = 1; $i <= 6; $i++) {
- $gdbhlKey = "sczl_gdbh" . $i;
- $gxmcKey = "sczl_gxmc" . $i;
- $clKey = "sczl_cl" . $i;
- $pgclKey = "sczl_PgCl" . $i;
- if ($value[$gdbhlKey] == '2311743' && $value[$clKey] > 0) {
- $list[$j]['sczl_gdbh'] = $value[$gdbhlKey];
- $list[$j]['sczl_gxmc'] = $value[$gxmcKey];
- $list[$j]['sczl_cl'] = $value[$clKey];
- $list[$j]['sczl_PgCl'] = $value[$pgclKey];
- $j++;
- }
- }
- }
- // 创建一个关联数组,用于存储相同 sczl_gxmc 的值和对应的乘积之和
- $sumArray = [];
- foreach ($list as $item) {
- $key = $item['sczl_gxmc'];
- $cl = floatval($item['sczl_cl']);
- $pgCl = intval($item['sczl_PgCl']);
- $product = $cl * $pgCl;
- if (!isset($sumArray[$key])) {
- $sumArray[$key] = 0;
- }
- $sumArray[$key] += $product;
- }
- $handGxh = substr($handData[0]['sczl_gxh'],-2);
- foreach ($data as $key=>$item){
- $data[$key]['折算车头产量'] = $item['Gy0_计划接货数'];
- $data[$key]['Gy0_计划接货数'] = $item['Gy0_计划接货数']*$item['Gy0_ls'];
- $data[$key]['制程废品率'] = '';
- if ($item['sczl_zcfp'] > 0 && $item['sczl_cl']){
- $data[$key]['制程废品率'] = number_format($item['sczl_zcfp']/$item['sczl_cl']*100,4).'%';
- }
- if ($item['cl'] > 0){
- $data[$key]['sczl_cl'] = $item['cl'];
- }
- if ($item['sczl_Pgcl'] > 0){
- $data[$key]['sczl_cl'] = $item['sczl_cl'] * $item['sczl_Pgcl'];
- }
- if ($item['Gy0_gxh'] == (int)$handGxh){
- $data[$key]['sczl_cl'] = $handData[0]['cl'];
- }
- foreach ($sumArray as $k=>$v){
- if ($item['Gy0_gxmc'] == $k){
- $data[$key]['sczl_cl'] = $v;
- }
- }
- if (substr($item['PD_WG'],0,4) == '1900'){
- $data[$key]['PD_WG'] = '计划';
- }else{
- $data[$key]['PD_WG'] = '完工';
- }
- //印刷方式为卷对卷时候:上报产量/版距*1000
- if ($item['印刷方式'] === '卷对卷'){
- $data[$key]['sczl_cl'] = ceil($data[$key]['sczl_cl']/$item['版距']*1000);
- $data[$key]['sczl_zcfp'] = ceil($data[$key]['sczl_zcfp']/$item['版距']*1000);
- $data[$key]['来料异常'] = ceil($data[$key]['来料异常']/$item['版距']*1000);
- }
- }
- $this->success('请求成功',$data);
- }
- /**
- * 月份员工超节损数据汇总
- * @return void
- * @throws \think\db\exception\DataNotFoundException
- * @throws \think\db\exception\ModelNotFoundException
- * @throws \think\exception\DbException
- */
- public function EmployeeDataCollect()
- {
- if ($this->request->isPost() === false) {
- $this->error('请求错误');
- }
- $params = $this->request->post();
- if (empty($params)) {
- $this->error('参数错误');
- }
- $date = date('Ym', strtotime($params['date']));
- $list = \db('工单_质量考核汇总')
- ->alias('a')
- ->join('工单_印件资料 b', 'a.Gy0_gdbh = b.Yj_Gdbh AND a.印件及工序 = b.yj_Yjno')
- ->join('成品入仓 c', 'a.Gy0_gdbh = c.jjcp_gdbh AND a.印件及工序 = c.jjcp_yjno')
- ->where('a.sys_ny', $date)
- ->where(function ($query) {
- $query->where('b.质量考核', 0)
- ->whereOr('b.质量考核', null);
- })
- ->where('c.jjcp_smb', 'like', '末%')
- ->select();
- $data = [];
- foreach ($list as $item) {
- $workshop = $item["车间名称"] ?? '';
- for ($i = 1; $i <= 8; $i++) {
- if (!empty($item["sczl_bh{$i}"]) && $item["sczl_bh{$i}"]!== ''){
- $bh = $item["sczl_bh{$i}"] ?? '';
- $xm = $item["Xm{$i}"] ?? '';
- $rateValue = floatval($item["sczl_rate{$i}"]) ?? '';
- // 关键优化:如果分配比例为 0 或空,默认为 1
- $rate = (empty($rateValue) || (float)$rateValue == 0) ? 1 : (float)$rateValue;
- if (!empty($bh) && $bh !== '') {
- $je = round((float)$item["CjsJe"] * $rate, 4);
- $data[] = [
- "bh" => $bh,
- "xm" => $xm,
- "je" => (float)number_format($je, 4, '.', ''),
- "cj" => $workshop
- ];
- }
- }
- }
- }
- $result = [];
- foreach ($data as $item) {
- $cj = $item['cj'];
- $bh = $item['bh'];
- $je = round($item['je'], 2); // 保留两位小数
- if (!isset($result[$cj])) {
- $result[$cj] = [];
- }
- if (isset($result[$cj][$bh])) {
- $result[$cj][$bh]['je'] += (float)$je;
- } else {
- $result[$cj][$bh] = [
- 'bh' => $bh,
- 'xm' => $item['xm'],
- 'je' => (float)$je,
- 'cj' => $cj
- ];
- }
- }
- // 将每个车间的子数组转换为索引数组
- foreach ($result as $cjName => &$items) {
- $items = array_values($items);
- }
- $this->success('成功', $result);
- }
- /**
- * 单条工单超节损计算
- * @param $gdbh
- * @param $yjno
- * @return array
- * @throws \think\db\exception\DataNotFoundException
- * @throws \think\db\exception\ModelNotFoundException
- * @throws \think\exception\DbException
- */
- public function OneOrderSuperLoss($gdbh,$yjno)
- {
- $param = [
- 'gdbh' => $gdbh,
- 'yjno' => $yjno
- ];
- //查询工单入仓数据
- $workOrderData = \db('成品入仓')
- ->where('jjcp_gdbh', $param['gdbh'])
- ->where('jjcp_yjno', $param['yjno'])
- ->where('jjcp_smb', '末 板')
- ->find();
- if (empty($workOrderData)) {
- $this->error('工单' . $param['gdbh'] . '-' . $param['yjno'] . '未查询到末板入仓记录');
- }
- //入仓数量
- $total_number = \db('成品入仓')
- ->where('jjcp_gdbh', $param['gdbh'])
- ->where('jjcp_yjno', $param['yjno'])
- ->column('SUM(jjcp_sl)');
- //查询工单资料、投料数据
- $field = 'a.Gd_gdbh,rtrim(a.成品代号) as 成品代号,rtrim(a.成品名称) as 成品名称,rtrim(a.Gd_客户代号) as Gd_客户代号,
- rtrim(a.Gd_客户名称) as Gd_客户名称,rtrim(a.Gd_cpdh) as Gd_cpdh,rtrim(a.Gd_cpmc) as Gd_cpmc,
- rtrim(a.销售订单号) as 销售订单号,a.订单数量,a.投料大箱,rtrim(a.计量单位) as 计量单位,
- c.yj_ls as ls,c.yj_ks as ks,SUM(b.st_sl) as 投料,
- b.st_dw,c.yj_zzmc,c.yj_tlgg,SUM(b.mod_number) as mod_num';
- $data = db('工单_基本资料')
- ->alias('a')
- ->join('物料_收发记录 b', 'a.Gd_gdbh = b.st_gdbh AND a.Gd_cpdh = b.cpdh')
- ->join('工单_印件资料 c', 'c.Yj_Gdbh = a.Gd_gdbh AND c.yj_Yjdh = a.Gd_cpdh')
- ->where('a.Gd_Gdbh', $param['gdbh'])
- ->where('c.yj_Yjno', $param['yjno'])
- ->where(function ($query) {
- $query->where('b.仓库编号', '101')
- ->whereOr('b.仓库编号', 'Y101');
- })
- ->field($field)
- ->find();
- if ($data['投料'] == null){
- return false;
- }
- if (!empty($data['yj_tlgg'])){
- $number1 = (int)substr($data['yj_tlgg'],0,3);
- $number2 = (int)substr($data['yj_tlgg'],4,3);
- if ($number1 !== 0 && $number2 !== 0) {
- preg_match('/(\d+)g/',$data['yj_zzmc'], $matches);
- if ($data['st_dw'] === '吨'){
- $data['投料'] = round(($data['投料']*1000*1000)/$matches[1]/($number1*$number2)*1000000);
- $data['st_dw'] = '张';
- }
- }
- }
- //将开数、联数为0重新赋值
- if ($data['ls'] == 0) {
- $data['ls'] = 1;
- }
- if ($data['ks'] == 0) {
- $data['ks'] = 1;
- }
- //计算工单实际投料
- $data['实际投料'] = str_replace(',', '', number_format($data['投料'] * $data['ls'] * $data['ks'] / 10000, 4));
- new WorkOrder();
- (new WorkOrder)->PlannedProcessYield($param['gdbh'],$param['yjno'],0,$data['实际投料']*10000/$data['ls']);
- //工单入仓数量
- $data['warehousing_num'] = $total_number[0];
- //截取工单末版的入仓时间
- $data['warehousing_date'] = substr($workOrderData['jjcp_sj'], 0, 10);
- $gxh_values = $this->getSuperLossProcessGxhList($workOrderData['jjcp_gdbh'], $workOrderData['jjcp_yjno']);
- if (empty($gxh_values)) {
- $this->error("工单".$workOrderData['jjcp_gdbh']."-".$workOrderData['jjcp_yjno']."未查询到报工信息,请核查该工单是否已进入超节损");
- }
- $feedQty = floatval($data['实际投料']) * 10000;
- $realRateVal = $feedQty > 0 ? (floatval($total_number[0]) / $feedQty * 100) : 0;
- $data['real_rate'] = number_format($realRateVal, 2) . '%';
- $targetRateVal = 100.0;
- //制程废品
- $zzfp_data = db('设备_产量计酬')
- ->where('sczl_gdbh', $workOrderData['jjcp_gdbh'])
- ->where('sczl_yjno', $workOrderData['jjcp_yjno'])
- ->field('SUM(sczl_zcfp) as sczl_zcfp')
- ->select();
- //制程废品*ls*ks
- $data['zcfp'] = $zzfp_data[0]['sczl_zcfp'] * $data['ls'] * $data['ks'];
- //废品数量
- $wasteTotal = db('db_qczl')
- ->where('qczl_gdbh', $workOrderData['jjcp_gdbh'])
- ->where('qczl_yjno', $workOrderData['jjcp_yjno'])
- ->sum('qczl_fp');
- if (empty($wasteTotal)) {
- $wasteTotal = 0;
- }
- //废品合计=制程废品+核检废品
- $waste_total = $data['zcfp'] + $wasteTotal;
- //工单无形损 = 实际投料-入仓数量-废品合计
- $data['intangible_loss'] = (int)($data['实际投料'] * 10000 - $total_number[0] - $waste_total);
-
- //查询核检单废品上报数据
- $out_sql = "SELECT qczl_num,fp_sl1,fp_sl2,fp_sl3,fp_sl4,fp_sl5,fp_sl6,fp_sl7,fp_sl8,fp_sl9,fp_sl10,fp_sl11,fp_sl12,fp_sl13,
- fp_lb1,fp_lb2,fp_lb3,fp_lb4,fp_lb5,fp_lb6,fp_lb7,fp_lb8,fp_lb9,fp_lb10,fp_lb11,fp_lb12,fp_lb13,
- fp_bh1,fp_bh2,fp_bh3,fp_bh4,fp_bh5,fp_bh6,fp_bh7,fp_bh8,fp_bh9,fp_bh10,fp_bh11,fp_bh12,fp_bh13,
- fp_bz1,fp_bz2,fp_bz3,fp_bz4,fp_bz5,fp_bz6,fp_bz7,fp_bz8,fp_bz9,fp_bz10,fp_bz11,fp_bz12,fp_bz13,
- fp_gxmc1,fp_gxmc2,fp_gxmc3,fp_gxmc4,fp_gxmc5,fp_gxmc6,fp_gxmc7,fp_gxmc8,fp_gxmc9,fp_gxmc10,fp_gxmc11,fp_gxmc12,fp_gxmc13,UniqId
- FROM db_qczl WHERE qczl_gdbh = '{$workOrderData['jjcp_gdbh']}' AND qczl_yjno = '{$workOrderData['jjcp_yjno']}'";
- $waste_out = Db::query($out_sql);
- $list = []; //外发废数组
- $quality = [];//质检废数组
- $material = [];//材料废数组
- $change = [];//零头处理数组
- $machine = [];//机检废品数组
- $j = 0;
- $m = 0;
- $n = 0;
- $l = 0;
- $o = 0;
- foreach ($waste_out as $entry) {
- for ($i = 1; $i <= 13; $i++) {
- $labelKey = "fp_lb" . $i;
- $bhKey = "fp_bh" . $i;
- $gxmcKey = "fp_gxmc" . $i;
- $slKey = "fp_sl" . $i;
- if (!empty($entry[$labelKey])) {
- //外发加工废
- if (substr($entry[$labelKey],0,3) == 'M04'){
- $list[$j]= $entry[$slKey];
- $j++;
- }
- //材料废
- if (substr($entry[$labelKey],0,1) == 'L' ){
- $material[$n]= $entry[$slKey];
- $n++;
- }
- //零头处理
- if (substr($entry[$labelKey],0,3) == 'M01' ){
- $change[$l]= $entry[$slKey];
- $l++;
- }
- //机检废品
- if (substr($entry[$gxmcKey],0,2) == '01' ){
- $machine[$o]= $entry[$slKey];
- $o++;
- }
- }
- $quality[$m]= $entry[$slKey];
- $m++;
- }
- }
- $data['材料废'] = array_sum($material); //材料废
- $data['零头处理'] = array_sum($change); //零头处理
- $data['外发废'] = array_sum($list);//外发废
- $data['工单质检废'] = array_sum($quality);//质检废
- $data['机检废'] = array_sum($machine);//机检废
- $plan_total = $this->getIntangiblePlanLossTotal(
- $workOrderData['jjcp_gdbh'],
- $workOrderData['jjcp_yjno'],
- $gxh_values
- );
- $plan_total_all = $this->getIntangiblePlanLossTotalAll(
- $workOrderData['jjcp_gdbh'],
- $workOrderData['jjcp_yjno'],
- $gxh_values
- );
- $targetRateVal = $this->calcSuperLossTargetQualificationRate(
- $workOrderData['jjcp_gdbh'],
- $workOrderData['jjcp_yjno'],
- $gxh_values
- );
- $data['target_rate'] = number_format($targetRateVal, 2) . '%';
- //单据列表最后统计/数据汇总
- $total = [];
- $total['plan_loss'] = 0;
- $total['total_fp'] = 0;
- $total['waste_quality'] = 0;
- $total['waste_intangible'] = 0;
- $total['reward'] = 0; //超节损奖励数组
- $sczlProcessSubForCl = $this->buildSczlProcessAggSubSql();
- //工单产量数据详情查询
- $total_cl_data = \db('工单_工艺资料')->alias('a')
- ->field(['a.Gy0_yjno', 'a.Gy0_gxh', 'rtrim(a.Gy0_gxmc) as gxmc', 'a.Gy0_ls', 'SUM(b.sczl_cl) as total_cl', 'MAX(c.cl) as cl','rtrim(a.印刷方式) as 印刷方式','rtrim(a.版距) as 版距'])
- ->join('设备_产量计酬 b', 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh', 'left')
- ->join([$sczlProcessSubForCl => 'c'], 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh', 'left')
- ->where([
- 'a.Gy0_gdbh' => $workOrderData['jjcp_gdbh'],
- 'a.Gy0_yjno' => $workOrderData['jjcp_yjno'],
- 'a.Gy0_gxh' => ['IN', $gxh_values],
- ])
- ->group('a.Gy0_gxh')
- ->order('a.Gy0_gxh')
- ->select();
- $payrollTeamSub = $this->buildPayrollTeamAggSubSql();
- $sczlTeamSub = $this->buildSczlTeamAggSubSql();
- $gxmcExpr = $this->processGxmcSqlExpr();
- //按班组分的产量数据
- $gy_data = db('工单_工艺资料')
- ->alias('a')
- ->field([
- 'a.Gy0_gdbh', 'a.Gy0_yjno', 'a.Gy0_gxh', 'a.Gy0_ls', 'a.Gy0_ks', 'a.Gy0_计划损耗', 'a.超节损承担比例',
- $gxmcExpr . ' AS sczl_gxmc', 'b.sczl_zcfp', 'b.total_cl',
- 'b.sczl_bh1', 'b.sczl_bh2', 'b.sczl_bh3', 'b.sczl_bh4', 'b.sczl_bh5', 'b.sczl_bh6',
- 'b.sczl_bh7', 'b.sczl_bh8', 'b.sczl_bh9', 'b.sczl_bh10', 'b.流程单',
- 'b.sczl_bzdh', 'b.sczl_rate1', 'b.sczl_rate2', 'b.sczl_rate3', 'b.sczl_rate4', 'b.sczl_rate5',
- 'b.sczl_rate6', 'b.sczl_rate7', 'b.sczl_rate8', 'b.sczl_rate9', 'b.sczl_rate10',
- 'c.gxmc', 'c.cl', 'c.fp', 'c.sczl_bh1 as sczl_bh',
- 'd.使用部门 as 使用部门', 'c.bzdh', 'b.sczl_jtbh', 'a.损耗系数', 'a.Gy0_ms', 'a.Gy0_Rate0',
- 'a.Gy0_Rate1', 'a.无形损承担比例', 'a.Gy0_计划接货数*a.Gy0_ls*a.Gy0_ks as 计划产量',
- 'rtrim(a.Gy0_SITE) as Gy0_SITE',
- 'rtrim(a.印刷方式) as 印刷方式', 'rtrim(a.版距) as 版距',
- ])
- ->join([$payrollTeamSub => 'b'], 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh', 'left')
- ->join([$sczlTeamSub => 'c'], 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh AND IFNULL(b.sczl_bh1,\'\') = IFNULL(c.sczl_bh1,\'\')', 'left')
- ->join('设备_基本资料 d', 'd.设备编号 = b.sczl_jtbh', 'left')
- ->where([
- 'a.Gy0_gdbh' => $workOrderData['jjcp_gdbh'],
- 'a.Gy0_yjno' => $workOrderData['jjcp_yjno'],
- 'a.Gy0_gxh' => ['in', $gxh_values],
- ])
- ->order('a.Gy0_gxh asc, b.开工时间 asc')
- ->select();
- $gy_data = $this->appendMissingSuperLossProcessRows(
- $gy_data,
- $gxh_values,
- $workOrderData['jjcp_gdbh'],
- $workOrderData['jjcp_yjno']
- );
- $sumBz = [];
- foreach ($gy_data as $kk => $vv){
- //每道工序的产量(按班组分)
- $vv['total_cl'] = $vv['total_cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
- if (empty($vv['total_cl'])) {
- $vv['total_cl'] = $vv['cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
- }
- if (empty($vv['sczl_bh1'])) {
- $vv['sczl_bh1'] = $vv['sczl_bh'] ?? '';
- }
- if (isset($sumBz[$vv['sczl_bh1'].'-'.$vv['Gy0_gxh']])){
- $sumBz[$vv['sczl_bh1'].'-'.$vv['Gy0_gxh']] += $vv['total_cl'];
- }else{
- $sumBz[$vv['sczl_bh1'].'-'.$vv['Gy0_gxh']] = $vv['total_cl'];
- }
- }
-
- foreach ($gy_data as $kk => $vv) {
- $this->fillSczlTeamMemberFields(
- $gy_data[$kk],
- $workOrderData['jjcp_gdbh'],
- $workOrderData['jjcp_yjno']
- );
- $vv = $gy_data[$kk];
- $banju = $vv['版距']/1000;
- if ($vv['印刷方式'] === '卷对卷'){
- $vv['total_cl'] = $vv['total_cl']*$banju;
- }
- //每道工序的产量(按班组分)
- $gy_data[$kk]['total_cl'] = (int)$vv['total_cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
- if (empty($vv['total_cl'])) {
- $gy_data[$kk]['total_cl'] = (int)$vv['cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
- }
- $gy_data[$kk]['Gy0_计划损耗'] = $vv['Gy0_计划损耗'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
- $vv['Gy0_计划损耗'] = $vv['Gy0_计划损耗'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
- //计算每道工序的计划损耗
- foreach ($total_cl_data as $k => $v) {
- //每道工序的总产量
- $cl = $v['total_cl'] * $v['Gy0_ls'];
- if (empty($cl)) {
- $cl = $v['cl'] * $v['Gy0_ls'];
- }
- if ($vv['Gy0_yjno'] == $v['Gy0_yjno'] && $vv['Gy0_gxh'] == $v['Gy0_gxh']) {
- if ($cl > 0) {
- $gy_data[$kk]['计划损耗'] = round($gy_data[$kk]['total_cl'] / $cl * $vv['Gy0_计划损耗']);
- }
- }
- }
- if (empty($gy_data[$kk]['计划损耗'])) {
- $gy_data[$kk]['计划损耗'] = (int)$vv['Gy0_计划损耗'];
- }
- //每道工序的制程废品(按班组分)
- $gy_data[$kk]['sczl_zcfp'] = $vv['sczl_zcfp'] * $vv['Gy0_ls'];
- if (empty($vv['sczl_zcfp'])) {
- $gy_data[$kk]['sczl_zcfp'] = $vv['fp'] * $vv['Gy0_ls'];
- }
- //计算每道工序的质检废(按班组)
- $gy_data[$kk]['sczl_gxmc'] = $vv['sczl_gxmc'];
- if (empty($vv['sczl_gxmc'])) {
- $gy_data[$kk]['sczl_gxmc'] = $vv['gxmc'];
- }
- if (empty($vv['sczl_bh1']) || is_null($vv['sczl_bh1'])) {
- $vv['sczl_bh1'] = $vv['sczl_bh'] ?? '';
- }
- $gy_data[$kk]['sczl_bh1'] = $vv['sczl_bh1'];
- $gy_data[$kk]['质检废'] = 0;
- $gy_data[$kk]['zjfp'] = 0;
- foreach ($waste_out as $entry) {
- for ($i = 1; $i <= 13; $i++) {
- $gxmcKey = "fp_gxmc" . $i;
- $gxlbKey = "fp_lb" . $i;
- $slKey = "fp_sl" . $i;
- $bhKey = "fp_bh" . $i;
- if ((int)substr($entry[$gxmcKey], 0, 2) == $vv['Gy0_gxh'] && $entry[$bhKey] == $vv['sczl_bh1']) {
- $gy_data[$kk]['zjfp'] += $entry[$slKey];
- }
- }
- }
- $teamKey = $vv['sczl_bh1'] . '-' . $vv['Gy0_gxh'];
- $teamTotal = $sumBz[$teamKey] ?? 0;
- if ($teamTotal > 0) {
- $gy_data[$kk]['质检废'] = round($gy_data[$kk]['zjfp'] * ($gy_data[$kk]['total_cl'] / $teamTotal));
- } else {
- $gy_data[$kk]['质检废'] = (int)$gy_data[$kk]['zjfp'];
- }
- //无形损分摊(分母与按工序打印一致:非检工序计划损耗合计,并考虑无形损承担比例)
- $gy_data[$kk]['无形损分摊'] = $this->calcTeamIntangibleLossShare(
- $vv,
- $gy_data[$kk]['计划损耗'] ?? 0,
- $gy_data[$kk]['Gy0_计划损耗'] ?? ($vv['Gy0_计划损耗'] ?? 0),
- $plan_total,
- floatval($data['intangible_loss']),
- $plan_total_all
- );
- if ($this->isMachineInspectionProcess((string)$gy_data[$kk]['sczl_gxmc'])) {
- $gy_data[$kk]['质检废'] = 0;
- $gy_data[$kk]['zjfp'] = 0;
- $gy_data[$kk]['sczl_zcfp'] = 0;
- }
- //班组成员
- for ($j = 1; $j <= 10; $j++) {
- $bhKey = "sczl_bh" . $j;
- if (!empty($vv[$bhKey])) {
- $name = \db('人事_基本资料')->where('员工编号', $vv[$bhKey])->value('rtrim(员工姓名)');
- $gy_data[$kk]['sczl_name' . $j] = $name;
- } else {
- $gy_data[$kk]['sczl_name' . $j] = '';
- }
- }
- //工序产量
- foreach ($total_cl_data as $k => $v) {
- $banju1 = $v['版距']/1000;
- if ($v['印刷方式'] === '卷对卷'){
- $v['total_cl'] = $v['total_cl']/$banju1;
- }
- if ($v['Gy0_yjno'] === $vv['Gy0_yjno'] && $v['Gy0_gxh'] === $vv['Gy0_gxh']) {
- if (strpos($v['gxmc'], '拆片') !== false) {
- $gy_data[$kk]['工序产量'] = $v['cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
- } else {
- $gy_data[$kk]['工序产量'] = $v['total_cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
- }
- }
- }
- unset($gy_data[$kk]['gxmc']);
- unset($gy_data[$kk]['cl']);
- unset($gy_data[$kk]['fp']);
- unset($gy_data[$kk]['sczl_bh']);
- unset($gy_data[$kk]['bzdh']);
- }
-
- $guige = \db('物料_存货编码')
- ->where('物料代码', $data['成品代号'])
- ->value('rtrim(规格)');
- $moneyRate = (strpos((string)$guige, '小盒') !== false) ? 0.02 : 0.09;
- //计算超节损金额(班组行先汇总废品,节损数/金额按工序级:工序计划损耗 - 报废合计)
- foreach ($gy_data as $n => $item) {
- $gy_data[$n]['sys_ny'] = date('Ym', strtotime($workOrderData['jjcp_sj']));
- $gy_data[$n]['超节损核算单价'] = $moneyRate;
- $total['plan_loss'] += $item['计划损耗'];
- $total['total_fp'] += $item['sczl_zcfp'];
- $total['waste_quality'] += $item['质检废'];
- $total['waste_intangible'] += $item['无形损分摊'];
- }
- $processGxSummary = [];
- foreach ($gy_data as $n => $item) {
- $gk = $this->normalizeGxhKey($item['Gy0_gxh']);
- if ($gk === '') {
- continue;
- }
- if (!isset($processGxSummary[$gk])) {
- $processGxSummary[$gk] = [
- 'plan_loss' => (int)$item['Gy0_计划损耗'],
- 'zcfp' => 0,
- 'zj' => 0,
- 'intangible' => 0,
- 'row_indexes' => [],
- 'gxmc' => $item['sczl_gxmc'],
- 'ratio' => $item['超节损承担比例'],
- ];
- }
- $processGxSummary[$gk]['zcfp'] += (int)$item['sczl_zcfp'];
- $processGxSummary[$gk]['zj'] += (int)$item['质检废'];
- $processGxSummary[$gk]['intangible'] += (int)$item['无形损分摊'];
- $processGxSummary[$gk]['row_indexes'][] = $n;
- }
- $rewardMultiplier = $this->resolveSuperLossRewardMultiplier(
- $targetRateVal,
- $realRateVal,
- floatval($data['材料废'] ?? 0),
- $feedQty
- );
- $data['reward_rate'] = (string)$rewardMultiplier;
- $total['reward'] = 0;
- foreach ($processGxSummary as $summary) {
- if ($this->isMachineInspectionProcess((string)$summary['gxmc'])) {
- $processCjsSl = $summary['plan_loss'] - $summary['intangible'];
- } else {
- $totalWaste = $summary['zcfp'] + $summary['zj'] + $summary['intangible'];
- $processCjsSl = $summary['plan_loss'] - $totalWaste;
- }
- if ($this->isSuperLossRewardExcluded((string)$summary['gxmc'])) {
- $processCjsJe = 0.0;
- } else {
- $processCjsJe = $processCjsSl * floatval($summary['ratio']) * $moneyRate;
- }
- if ($rewardMultiplier > 1 && $processCjsJe != 0.0) {
- $processCjsJe *= $rewardMultiplier;
- }
- foreach ($summary['row_indexes'] as $idx => $n) {
- if ($idx === 0) {
- $gy_data[$n]['节损数量'] = $processCjsSl;
- $gy_data[$n]['节损奖'] = number_format($processCjsJe, 4);
- } else {
- $gy_data[$n]['节损数量'] = 0;
- $gy_data[$n]['节损奖'] = '0.0000';
- }
- $total['reward'] += floatval(str_replace(',', '', (string)$gy_data[$n]['节损奖']));
- }
- }
- //整合数据
- $result = [];
- foreach ($gy_data as $key => $value) {
- $result[$key] = [
- 'sys_ny' => $value['sys_ny'],
- 'Gy0_gdbh' => $value['Gy0_gdbh'],
- '印件及工序' => $value['Gy0_yjno'],
- '工序' => $value['Gy0_gxh'],
- '工序名称' => $value['sczl_gxmc'],
- '联数' => $value['Gy0_ls'],
- '基础损耗' => $value['Gy0_Rate0'],
- '损耗率' => $value['Gy0_Rate1'],
- '损耗系数' => $value['损耗系数'],
- '计损色数' => $value['Gy0_ms'],
- '计划产量' => $value['计划产量'],
- '计划损耗' => $value['Gy0_计划损耗'],
- '班组分摊计划损耗' => $value['计划损耗'],
- '印件工序产量' => $value['工序产量'],
- '班组产量' => $value['total_cl'],
- '班组制程废品' => $value['sczl_zcfp'],
- '工单质检废' => $data['工单质检废'],
- '班组质检废品' => $value['zjfp'],
- '班组分摊质检废品' => $value['质检废'],
- '无班组废品' => 0,
- '外发废' => $data['外发废'],
- '材料废' => $data['材料废'],
- '零头处理' => $data['零头处理'],
- '分摊废' => 0,
- '分摊废明细' => 0,
- '印件无形损' => $data['intangible_loss'],
- '班组分摊无形损' => $value['无形损分摊'],
- 'CjsSl' => $value['节损数量'],
- 'CjsJe' => str_replace(",", "", $value['节损奖']),
- '无形损承担比例' => $value['无形损承担比例'],
- '超节损承担比例' => $value['超节损承担比例'],
- '超节损核算单价' => $value['超节损核算单价'],
- 'sczl_jtbh' => $value['sczl_jtbh'],
- 'sczl_bzdh' => $value['sczl_bzdh'],
- 'sczl_bh1' => $value['sczl_bh1'],
- 'sczl_bh2' => $value['sczl_bh2'],
- 'sczl_bh3' => $value['sczl_bh3'],
- 'sczl_bh4' => $value['sczl_bh4'],
- 'sczl_bh5' => $value['sczl_bh5'],
- 'sczl_bh6' => $value['sczl_bh6'],
- 'sczl_bh7' => $value['sczl_bh7'],
- 'sczl_bh8' => $value['sczl_bh8'],
- 'Xm1' => $value['sczl_name1'],
- 'Xm2' => $value['sczl_name2'],
- 'Xm3' => $value['sczl_name3'],
- 'Xm4' => $value['sczl_name4'],
- 'Xm5' => $value['sczl_name5'],
- 'Xm6' => $value['sczl_name6'],
- 'Xm7' => $value['sczl_name7'],
- 'Xm8' => $value['sczl_name8'],
- 'sczl_rate1' => $value['sczl_rate1'],
- 'sczl_rate2' => $value['sczl_rate2'],
- 'sczl_rate3' => $value['sczl_rate3'],
- 'sczl_rate4' => $value['sczl_rate4'],
- 'sczl_rate5' => $value['sczl_rate5'],
- 'sczl_rate6' => $value['sczl_rate6'],
- 'sczl_rate7' => $value['sczl_rate7'],
- 'sczl_rate8' => $value['sczl_rate8'],
- '类型' => '',
- '客户代号' => $data['Gd_客户代号'] ?? '',
- '客户名称' => $data['Gd_客户名称'] ?? '',
- '产品代号' => $data['Gd_cpdh'] ?? $data['成品代号'],
- '产品名称' => $data['Gd_cpmc'] ?? $data['成品名称'],
- '销售订单号' => $data['销售订单号'],
- '订单数量' => $data['订单数量'],
- '计量单位' => $data['计量单位'] ?? '',
- '实际投料' => $data['实际投料'],
- '入仓数量' => $total_number[0],
- '入仓日期' => $workOrderData['jjcp_sj'],
- '大箱数' => $data['投料大箱'] ?? '',
- '废品合计' => $data['工单质检废'] + $data['zcfp'],
- 'sys_id' => '',
- 'sys_rq' => date('Y-m-d H:i:s', time()),
- '车间名称' => $value['Gy0_SITE']
- ];
- }
- return $result;
- }
- /**
- * 写入超节损核算结果(队列 OrderSuperLossJob / OrderLossQueueWorker 等调用)
- *
- * @param string $gdbh 工单编号
- * @param string $yjno 印件号
- * @param array $rows OneOrderSuperLoss 返回的行数据
- * @return bool
- */
- public function saveSuperLossResult($gdbh, $yjno, array $rows)
- {
- $gdbh = trim((string)$gdbh);
- $yjno = trim((string)$yjno);
- if ($gdbh === '' || $yjno === '' || empty($rows)) {
- return false;
- }
- db('工单_质量考核汇总')
- ->where('Gy0_gdbh', $gdbh)
- ->where('印件及工序', $yjno)
- ->delete();
- foreach ($rows as $idx => $row) {
- for ($r = 1; $r <= 8; $r++) {
- $key = 'sczl_rate' . $r;
- if (!isset($row[$key]) || $row[$key] === '' || $row[$key] === null) {
- $rows[$idx][$key] = 0;
- }
- }
- }
- $sql = db('工单_质量考核汇总')->fetchSql(true)->insertAll($rows);
- $res = db()->query($sql);
- return $res !== false;
- }
- /**
- * 超节损列表
- * @return void
- * @throws \think\db\exception\DataNotFoundException
- * @throws \think\db\exception\ModelNotFoundException
- * @throws \think\exception\DbException
- */
- public function getList()
- {
- if (!Request::instance()->isGet()) {
- $this->error('非法请求');
- }
- $params = Request::instance()->param();
- $where = [];
- // 设置默认分页和限制
- $limit = empty($params['limit']) ? 15 : intval($params['limit']);
- $pages = empty($params['page']) ? 1 : intval($params['page']);
- // 构建查询条件
- if (!empty($params['code'])) {
- // 根据产品代号是否含有字母确定匹配长度
- $prefixLength = preg_match('/[A-Za-z]/', $params['code']) ? 5 : 4;
- $where['a.jjcp_cpdh'] = ['LIKE', substr($params['code'], 0, $prefixLength) . '%'];
- }
- if (!empty($params['date'])) {
- $year = substr($params['date'], 0, 4); // 取前4位作为年份
- $month = substr($params['date'], 4, 2); // 取后2位作为月份
- // 格式化为需要的值
- $formattedDate = $year . '-' . $month;
- $where['a.jjcp_sj'] = ['like',$formattedDate.'%'];
- }
- if (!empty($params['search'])) {
- if (!empty($params['date']) || !empty($params['code'])) {
- $this->error('参数错误');
- }
- $where['a.jjcp_gdbh|a.jjcp_cpdh|a.jjcp_cpmc'] = ['like', '%' . $params['search'] . '%'];
- }
- // 定义字段
- $field = '
- b.sys_ny,
- a.jjcp_gdbh AS Gd_gdbh,
- a.jjcp_yjno AS jjcp_yjno,
- a.jjcp_yjno AS yj_Yjno,
- c.yj_Yjdh as yjdh,
- c.yj_ls AS yj_ls,
- c.yj_cpdh AS 成品编码,
- c.yj_yjmc AS 成品名称,
- b.`实际投料`,
- b.`计量单位`,
- DATE(a.jjcp_sj) AS warehousing_date,
- total_sl.warehousing_num,
- SUM(DISTINCT b.`计划损耗`) AS `工单计划损耗`,
- b.`废品合计`,
- SUM(b.`CjsJe`) AS reward_money,
- b.`印件无形损` AS 工单无形损,
- b.`材料废`,
- b.`零头处理`,
- b.`外发废`,
- SUM(b.`班组制程废品`) AS zcfp,
- `工单质检废` AS 工单质检废,
- c.质量考核,
- c.工单类型
- ';
- // 子查询:计算所有记录的 jjcp_sl 总和(入仓数量)
- $subQuery = \db('成品入仓')
- ->alias('a_sub')
- ->field('
- a_sub.jjcp_gdbh AS Gd_gdbh_sub,
- a_sub.jjcp_yjno AS jjcp_yjno_sub,
- SUM(a_sub.jjcp_sl) AS warehousing_num
- ')
- ->group('a_sub.jjcp_gdbh, a_sub.jjcp_yjno')
- ->buildSql();
- $list = \db('成品入仓')
- ->alias('a')
- ->join('工单_质量考核汇总 b','a.jjcp_gdbh = b.Gy0_gdbh AND a.jjcp_yjno = b.印件及工序','left')
- ->join('工单_印件资料 c','a.jjcp_gdbh = c.Yj_Gdbh AND a.jjcp_yjno = c.yj_Yjno')
- ->join([$subQuery => 'total_sl'], 'a.jjcp_gdbh = total_sl.Gd_gdbh_sub AND a.jjcp_yjno = total_sl.jjcp_yjno_sub', 'left')
- ->field($field)
- ->where($where)
- ->where('a.jjcp_smb','like','末%')
- ->group('Gd_gdbh,jjcp_yjno')
- ->order('warehousing_date DESC')
- ->page($pages)
- ->limit($limit)
- ->select();
- // 处理查询结果
- foreach ($list as $key => $value) {
- $status = \db('工单_印件资料')
- ->where('Yj_Gdbh', $value['Gd_gdbh'])
- ->where('yj_Yjno', $value['jjcp_yjno'])
- ->value('质量考核');
- $processDetail = \db('工单_工艺资料')
- ->where('Gy0_gdbh', $value['Gd_gdbh'])
- ->where('Gy0_yjno', $value['jjcp_yjno'])
- ->field('CONCAT(rtrim(Gy0_gxmc),"[",rtrim(Add_gxmc),"]") as 工序名称,Gy0_ls as 联数')
- ->select();
- $number1 = $number2 = 1;
- foreach ($processDetail as $k => $v) {
- if (strpos($v['工序名称'],'分切') !== false) {
- $number1 = $v['联数'];
- }
- if (strpos($v['工序名称'],'分切') === false && $v['联数'] > 1) {
- $number2 = $v['联数'];
- }
- }
- $Multiple = $number1/$number2;
- if (is_int($Multiple) === false) {
- $Multiple = 1;
- }
- $list[$key]['工单质检废'] = $value['废品合计'] - $value['zcfp'];
- $list[$key]['质量考核'] = $status;
- $list[$key]['考核'] = ($status == 1) ? '否' : '是';
- if ($value['实际投料'] !== null){
- $actualMaterial = $value['实际投料'] * 10000;
- $list[$key]['target_rate'] = $this->calculateRate($actualMaterial, $value['工单计划损耗']);
- $list[$key]['real_rate'] = $value['warehousing_num']/($value['实际投料']*10000)*100;
- $list[$key]['real_rate'] = number_format($list[$key]['real_rate'], 2).'%';
- }else{
- $list[$key]['target_rate'] = null;
- $list[$key]['real_rate'] = null;
- }
- $list[$key]['reward_rate'] = '1'; // or some logic if needed
- }
- if (!empty($list)) {
- $this->success('成功', $list);
- } else {
- $this->error('未找到数据');
- }
- }
- // 计算合格率
- private function calculateRate($actual, $loss)
- {
- if ($actual == 0) {
- return '0.00%'; // 防止除以零
- }
- $rate = ($actual - $loss) / $actual * 100;
- return number_format($rate, 2) . '%';
- }
- /**
- * 工序超节损
- * @return void
- * @throws \think\db\exception\DataNotFoundException
- * @throws \think\db\exception\ModelNotFoundException
- * @throws \think\exception\DbException
- */
- public function ProcessLoss()
- {
- if ($this->request->isGet() === false){
- $this->error('请求错误');
- }
- $param = $this->request->param();
- if (empty($param) || empty($param['order']) || empty($param['yjno'])){
- $this->error('参数错误');
- }
- $where = ['Gy0_gdbh'=>$param['order'],'印件及工序'=>$param['yjno']];
- //查询订单印件数据
- $field = '
- Gy0_gdbh AS Gd_gdbh,
- `印件及工序` AS yjno,
- `联数` AS ls,
- `产品代号` AS `成品代号`,
- `产品名称` AS `成品名称`,
- `实际投料`,
- `计量单位`,
- DATE(`入仓日期`) AS warehousing_date,
- `入仓数量` AS warehousing_num,
- SUM(DISTINCT `计划损耗`) AS `计划损耗`,
- `废品合计`,
- `印件无形损` as intangible_loss,
- `材料废`,
- `零头处理`,
- `外发废`,
- SUM(`班组制程废品`) AS `zcfp`,
- `工单质检废` AS `班组分摊质检废品`,
- `订单数量`,
- `销售订单号`
-
- ';
- $list = \db('工单_质量考核汇总')
- ->field($field)
- ->where($where)
- ->group('Gy0_gdbh, `印件及工序`')
- ->order('sys_rq DESC')
- ->find();
- $processDetail = \db('工单_工艺资料')
- ->where('Gy0_gdbh', $param['order'])
- ->where('Gy0_yjno', $param['yjno'])
- ->field('CONCAT(rtrim(Gy0_gxmc),"[",rtrim(Add_gxmc),"]") as 工序名称,Gy0_ls as 联数')
- ->select();
- $status = \db('工单_印件资料')
- ->where('Yj_Gdbh', $param['order'])
- ->where('yj_Yjno', $param['yjno'])
- ->value('质量考核');
- // 添加到 $list 数组中
- $list['质量考核'] = $status;
- $list['考核'] = ($status == 1) ? '不参与考核' : '参与考核';
- $list['实际投料'] = $list['实际投料']*10000;
- //目标合格率
- $list['target_rate'] = ($list['实际投料']-$list['计划损耗'])/$list['实际投料']*100;
- $list['target_rate'] = number_format($list['target_rate'],2);
- $list['target_rate'] = $list['target_rate'].'%';
- //实际合格率
- $list['real_rate'] = $list['warehousing_num']/($list['实际投料'])*100;
- $list['real_rate'] = number_format($list['real_rate'],2);
- $list['real_rate'] = $list['real_rate'].'%';
- //查询工序数据(字段名与历史 ProcessLoss 一致)
- $gy_field = '
- `工序` AS Gy0_gxh,
- MAX(`工序名称`) AS Gy0_gxmc,
- MAX(`印件及工序`) AS Gy0_yjno,
- MAX(`联数`) AS Gy0_ls,
- MAX(`计划损耗`) AS Gy0_计划损耗,
- MAX(`计划产量`) AS Gy0_计划接货数,
- SUM(`班组分摊无形损`) AS Gy0_无形损,
- MAX(`印件工序产量`) AS total_cl,
- SUM(`班组制程废品`) AS total_fp,
- SUM(`班组分摊质检废品`) AS waste_quality,
- MAX(`超节损承担比例`) AS 超节损承担比例,
- MAX(`无形损承担比例`) AS 无形损承担比例
- ';
- $gy_data = \db('工单_质量考核汇总')
- ->field($gy_field)
- ->where($where)
- ->group('Gy0_gxh')
- ->select();
- $guige = \db('物料_存货编码')
- ->where('物料代码', $list['成品代号'] ?? $list['产品代号'] ?? '')
- ->value('rtrim(规格)');
- $moneyRate = (strpos((string)$guige, '小盒') !== false) ? 0.02 : 0.09;
- foreach ($gy_data as $key => $value) {
- //报废合计
- $gy_data[$key]['total_waste'] = $value['Gy0_无形损'] + $value['total_fp'] + $value['waste_quality'];
- //工序节损数 = 工序计划损耗 - 报废合计
- $gy_data[$key]['loss'] = (int)$value['Gy0_计划损耗'] - (int)$gy_data[$key]['total_waste'];
- $this->applyMachineInspectionProcessLossRules(
- (string)$value['Gy0_gxmc'],
- (int)$value['Gy0_计划损耗'],
- $gy_data[$key]
- );
- if ($this->isSuperLossRewardExcluded((string)$value['Gy0_gxmc'])) {
- $gy_data[$key]['工序超节损金额'] = 0;
- } else {
- $gy_data[$key]['工序超节损金额'] = round(
- $gy_data[$key]['loss'] * floatval($value['超节损承担比例']) * $moneyRate,
- 4
- );
- }
- $denom = (float)$value['Gy0_计划接货数'];
- if ($denom <= 0) {
- $denom = 1;
- }
- //工序实际报废率
- $gy_data[$key]['actual_loss_rate'] = ((number_format($gy_data[$key]['total_waste'] / $denom, 4)) * 100) . '%';
- //工序目标报废率
- $gy_data[$key]['target_loss_rate'] = ((number_format($value['Gy0_计划损耗'] / $denom, 4)) * 100) . '%';
- //占投料报废率
- $gy_data[$key]['loss_rate'] = ((number_format(($value['Gy0_计划损耗'] - $gy_data[$key]['total_waste']) / $list['实际投料'], 4)) * 100) . '%';
- }
- $list['gy_data'] = $gy_data;
- $total = [
- 'total_waste' => 0,
- 'total_zjfp' => 0,
- 'total_fp' => 0,
- 'plan_loss' => 0,
- 'waste_intangible' => 0,
- 'loss' => 0,
- 'reward' => 0,
- ];
- foreach ($gy_data as $item){
- $total['total_waste'] += $item['total_waste'];
- $total['total_zjfp'] += $item['waste_quality'];
- $total['total_fp'] += $item['total_fp'];
- $total['plan_loss'] += $item['Gy0_计划损耗'];
- $total['waste_intangible'] += $item['Gy0_无形损'];
- $total['loss'] += $item['loss'];
- $total['reward'] += $item['工序超节损金额'];
- }
- $total['reward'] = round($total['reward'],2);
- //查询废品数量
- $out_sql = "SELECT qczl_num,fp_sl1,fp_sl2,fp_sl3,fp_sl4,fp_sl5,fp_sl6,fp_sl7,fp_sl8,fp_sl9,fp_sl10,fp_sl11,fp_sl12,fp_sl13,
- fp_lb1,fp_lb2,fp_lb3,fp_lb4,fp_lb5,fp_lb6,fp_lb7,fp_lb8,fp_lb9,fp_lb10,fp_lb11,fp_lb12,fp_lb13,
- fp_bh1,fp_bh2,fp_bh3,fp_bh4,fp_bh5,fp_bh6,fp_bh7,fp_bh8,fp_bh9,fp_bh10,fp_bh11,fp_bh12,fp_bh13,
- fp_gxmc1,fp_gxmc2,fp_gxmc3,fp_gxmc4,fp_gxmc5,fp_gxmc6,fp_gxmc7,fp_gxmc8,fp_gxmc9,fp_gxmc10,fp_gxmc11,fp_gxmc12,fp_gxmc13,UniqId
- FROM db_qczl WHERE qczl_gdbh = '{$param['order']}' AND qczl_yjno = '{$param['yjno']}'";
- $waste_out = Db::query($out_sql);
- $machine = [];//机检废品数组
- $o = 0;
- foreach ($waste_out as $entry) {
- for ($i = 1; $i <= 13; $i++) {
- $labelKey = "fp_lb" . $i;
- $slKey = "fp_sl" . $i;
- if (!empty($entry[$labelKey])) {
- //机检废品
- if (substr($entry[$labelKey],0,1) == 'K' ){
- $machine[$o]= $entry[$slKey];
- $o++;
- }
- }
- }
- }
- $list['机检废'] = array_sum($machine);//机检废
- $list['total'] = $total;
- $list = $this->formatProcessLossResponse($list);
- $this->success('成功', $list);
- }
- //班组超节损数据
- public function ClassLossData()
- {
- if ($this->request->isGet() === false){
- $this->error('请求错误');
- }
- $param = $this->request->param();
- if (empty($param) || empty($param['order']) || empty($param['yjno'])){
- $this->error('参数错误');
- }
- $where = ['Gy0_gdbh'=>$param['order'],'印件及工序'=>$param['yjno']];
- //查询订单印件数据
- $field = '
- Gy0_gdbh AS Gd_gdbh,
- `印件及工序` AS yjno,
- `联数` AS ls,
- `产品代号` AS `成品代号`,
- `产品名称` AS `成品名称`,
- `实际投料`,
- `计量单位`,
- DATE(`入仓日期`) AS warehousing_date,
- `入仓数量` AS warehousing_num,
- SUM(DISTINCT `计划损耗`) AS `计划损耗`,
- `废品合计`,
- `印件无形损` as intangible_loss,
- `材料废`,
- `零头处理`,
- `外发废`,
- SUM(`班组制程废品`) AS `zcfp`,
- `工单质检废` AS `班组分摊质检废品`,
- `订单数量`,
- `销售订单号`
-
- ';
- $list = \db('工单_质量考核汇总')
- ->field($field)
- ->where($where)
- ->group('Gy0_gdbh, `印件及工序`')
- ->order('sys_rq DESC')
- ->find();
- $processDetail = \db('工单_工艺资料')
- ->where('Gy0_gdbh', $param['order'])
- ->where('Gy0_yjno', $param['yjno'])
- ->field('CONCAT(rtrim(Gy0_gxmc),"[",rtrim(Add_gxmc),"]") as 工序名称,Gy0_ls as 联数')
- ->select();
- $status = \db('工单_印件资料')
- ->where('Yj_Gdbh', $param['order'])
- ->where('yj_Yjno', $param['yjno'])
- ->value('质量考核');
- // 添加到 $list 数组中
- $list['质量考核'] = $status;
- $list['考核'] = ($status == 1) ? '不参与考核' : '参与考核';
- $list['实际投料'] = $list['实际投料']*10000;
- //目标合格率
- $list['target_rate'] = ($list['实际投料']-$list['计划损耗'])/$list['实际投料']*100;
- $list['target_rate'] = number_format($list['target_rate'],2);
- $list['target_rate'] = $list['target_rate'].'%';
- //实际合格率
- $list['real_rate'] = $list['warehousing_num']/($list['实际投料'])*100;
- $list['real_rate'] = number_format($list['real_rate'],2);
- $list['real_rate'] = $list['real_rate'].'%';
- //班组数据
- $gy_data = \db('工单_质量考核汇总')
- ->where($where)
- ->select();
- $class_data = [];
- foreach ($gy_data as $item){
- $name = '';
- for ($i=1;$i<9;$i++){
- if ($item['Xm'.$i] !== ''){
- $name = $name.' '.$item['Xm'.$i];
- }
- }
- $data = [
- 'member' => $name,
- 'sczl_gxmc' => $item['工序名称'],
- 'total_cl' => $item['班组产量'],
- '计划损耗' => $item['班组分摊计划损耗'],
- '无形损分摊' => $item['班组分摊无形损'],
- '节损奖' => $item['CjsJe'],
- '节损数量' => $item['CjsSl'],
- 'sczl_zcfp' => $item['班组制程废品'],
- '质检废' => $item['班组分摊质检废品'],
- '超节损承担比例' => ($item['超节损承担比例']*100).'%',
- ];
- array_push($class_data,$data);
- }
- $list['gy_data'] = $class_data;
- //工单节损数据
- $total_field = '
- SUM(`班组分摊质检废品`) as total_waste,
- SUM(`班组质检废品`) as total_zjfp,
- SUM(`班组制程废品`) as total_fp,
- SUM(DISTINCT `计划损耗`) AS plan_loss,
- `材料废`,
- `印件无形损` as waste_intangible,
- SUM(CjsSl) as loss,
- SUM(CjsJe) as reward
- ';
- $total = \db('工单_质量考核汇总')
- ->where($where)
- ->field($total_field)
- ->find();
- //查询废品数量
- $out_sql = "SELECT qczl_num,fp_sl1,fp_sl2,fp_sl3,fp_sl4,fp_sl5,fp_sl6,fp_sl7,fp_sl8,fp_sl9,fp_sl10,fp_sl11,fp_sl12,fp_sl13,
- fp_lb1,fp_lb2,fp_lb3,fp_lb4,fp_lb5,fp_lb6,fp_lb7,fp_lb8,fp_lb9,fp_lb10,fp_lb11,fp_lb12,fp_lb13,
- fp_bh1,fp_bh2,fp_bh3,fp_bh4,fp_bh5,fp_bh6,fp_bh7,fp_bh8,fp_bh9,fp_bh10,fp_bh11,fp_bh12,fp_bh13,
- fp_gxmc1,fp_gxmc2,fp_gxmc3,fp_gxmc4,fp_gxmc5,fp_gxmc6,fp_gxmc7,fp_gxmc8,fp_gxmc9,fp_gxmc10,fp_gxmc11,fp_gxmc12,fp_gxmc13,UniqId
- FROM db_qczl WHERE qczl_gdbh = '{$param['order']}' AND qczl_yjno = '{$param['yjno']}'";
- $waste_out = Db::query($out_sql);
- $machine = [];//机检废品数组
- $o = 0;
- foreach ($waste_out as $entry) {
- for ($i = 1; $i <= 13; $i++) {
- $labelKey = "fp_lb" . $i;
- $slKey = "fp_sl" . $i;
- if (!empty($entry[$labelKey])) {
- //机检废品
- if (substr($entry[$labelKey],0,1) == 'K' ){
- $machine[$o]= $entry[$slKey];
- $o++;
- }
- }
- }
- }
- $list['机检废'] = array_sum($machine);//机检废
- $list['total'] = $total;
- $this->success('成功',$list);
- }
- /**
- * 循环插入超节损数据
- * @return void
- * @throws \think\Exception
- * @throws \think\db\exception\BindParamException
- * @throws \think\db\exception\DataNotFoundException
- * @throws \think\db\exception\ModelNotFoundException
- * @throws \think\exception\DbException
- * @throws \think\exception\PDOException
- */
- public function orderLossData()
- {
- $param = $this->request->param();
- $where = [];
- if (isset($param['gdbh']) && isset($param['yjno']) && !empty($param['gdbh']) && !empty($param['yjno'])){
- $where['a.jjcp_gdbh'] = $param['gdbh'];
- $where['a.jjcp_yjno'] = $param['yjno'];
- }
- if (isset($param['mouth'])){
- $where['a.jjcp_sj'] = ['like',$param['mouth'].'%'];
- }
- $where['a.jjcp_smb'] = ['like','末%'];
- $list = \db('成品入仓')
- ->alias('a')
- ->join('设备_产量计酬 b','a.jjcp_gdbh = b.sczl_gdbh AND a.jjcp_yjno = b.sczl_yjno')
- ->join('物料_收发记录 c','a.jjcp_gdbh = c.st_gdbh AND a.jjcp_cpdh = c.cpdh')
- ->where($where)
- ->where(function ($query) {
- $query->where('c.仓库编号', '101')
- ->whereOr('c.仓库编号', 'Y101');
- })
- ->field('a.jjcp_gdbh,a.jjcp_yjno')
- ->group('a.jjcp_gdbh,a.jjcp_yjno')
- ->select();
- $i = 0;
- if (empty($list)) {
- $this->error('未搜索到工单入仓数据');
- }
- foreach ($list as $item){
- $jobData = [
- 'gdbh' => $item['jjcp_gdbh'],
- 'yjno' => $item['jjcp_yjno'],
- 'created_at' => date('Y-m-d H:i:s'),
- ];
- $res = Queue::push('app\\job\\OrderSuperLossJob', $jobData, 'order_loss_calculation');
- if (!$res) {
- $i++;
- }
- }
- if ($i === 0){
- $this->success('任务已提交,共' . count($list) . '条');
- }else{
- $this->error('提交完成,失败' . $i . '条');
- }
- }
- /**
- * 创建投料数
- * @return void
- */
- public function feedAdd()
- {
- // 1. 请求验证
- if (!$this->request->isPost()) {
- $this->error('请求错误');
- }
- $param = Request::instance()->post();
- if (empty($param)) {
- $this->error('参数错误');
- }
- // 2. 数据验证
- $requiredFields = ['st_gdbh', 'st_sl', 'st_dw', 'sys_id', 'cpdh'];
- foreach ($requiredFields as $field) {
- if (!isset($param[$field]) || $param[$field] === '') {
- $this->error("参数{$field}不能为空");
- }
- }
- try {
- // 3. 数据准备
- $currentTime = date('Y-m-d H:i:s');
- $currentDate = date('Y-m-d');
- // 仓库编号逻辑
- $cangku = preg_match('/[a-zA-Z]/', $param['st_gdbh']) ? 'Y101' : '101';
- // 4. 主数据
- $data = [
- 'st_rq' => $currentDate,
- 'st_jylb' => '生产领料',
- 'st_gdbh' => $param['st_gdbh'],
- 'st_wlbh' => $param['st_wlbh'],
- 'st_sl' => $param['st_sl'],
- 'st_dw' => $param['st_dw'],
- 'sys_id' => $param['sys_id'],
- 'sys_rq' => $currentTime,
- 'cpdh' => $param['cpdh'],
- ];
- // 添加仓库编号(特殊处理)
- $data['`仓库编号`'] = $cangku;
- // 5. 日志数据
- $logData = [
- 'Gd_gdbh' => $param['st_gdbh'],
- 'ModifyUser' => $param['sys_id'],
- 'ModifyTime' => $currentTime,
- 'FieldName' => 'st_sl',
- 'NewValue' => $param['st_sl'],
- 'ModifySource' => '新增物料投料数'
- ];
- // 6. 开启事务
- Db::startTrans();
- // 7. 插入日志
- Db::name('系统操作日志表')->insert($logData);
- // 8. 插入主记录 - 手动构建安全的SQL语句
- $fields = array_keys($data);
- $values = array_values($data);
- // 构建字段名部分
- $fieldList = implode(', ', array_map(function($field) {
- return strpos($field, '`') === 0 ? $field : "`{$field}`";
- }, $fields));
- // 构建占位符
- $placeholders = implode(', ', array_fill(0, count($values), '?'));
- // 执行安全的参数化查询
- $sql = "INSERT INTO `物料_收发记录` ({$fieldList}) VALUES ({$placeholders})";
- $feedResult = Db::execute($sql, $values);
- if ($feedResult === false) {
- throw new Exception('新增物料记录失败');
- }
- // 9. 获取工单信息
- $totalNum = Db::name('工单_印件资料')
- ->field('yj_ls, yj_ks, yj_tlgg, yj_zzmc, yj_Yjno')
- ->where('Yj_Gdbh', $param['st_gdbh'])
- ->where('yj_Yjdh', $param['cpdh'])
- ->find();
- if (!$totalNum) {
- throw new Exception('未找到对应的工单印件资料');
- }
- // 10. 计算投料数量
- $num = $param['st_sl'];
- if (!empty($totalNum['yj_tlgg'])) {
- $dimensions = explode('*', $totalNum['yj_tlgg']);
- $number1 = (int)($dimensions[0] ?? 0);
- $number2 = (int)($dimensions[1] ?? 0);
- preg_match('/(\d+)g/', $totalNum['yj_zzmc'], $matches);
- $paperWeight = $matches[1] ?? 0;
- if ($param['st_dw'] === '吨' && $paperWeight > 0 && $number1 > 0 && $number2 > 0) {
- $num = round(($param['st_sl'] * 1000000) / $paperWeight / ($number1 * $number2) * 1000000);
- }
- }
- // 11. 计算实际投料
- $actualFeed = $num / 10000 * $totalNum['yj_ls'] * $totalNum['yj_ks'];
- // 12. 更新工单基本资料 - 使用原生SQL处理中文字段
- $updateBasicSql = "UPDATE `工单_基本资料` SET `实际投料` = ? WHERE `Gd_gdbh` = ? AND `Gd_cpdh` = ?";
- $basicResult = Db::execute($updateBasicSql, [$actualFeed, $param['st_gdbh'], $param['cpdh']]);
- if ($basicResult === false) {
- throw new Exception('更新工单基本资料失败');
- }
- // 13. 更新工单印件资料 - 使用原生SQL
- $updateYjSql = "UPDATE `工单_印件资料` SET `yj_实际投料` = ? WHERE `Yj_Gdbh` = ? AND `yj_cpdh` = ?";
- $yjResult = Db::execute($updateYjSql, [$actualFeed, $param['st_gdbh'], $param['cpdh']]);
- if ($yjResult === false) {
- throw new Exception('更新工单印件资料失败');
- }
- $yjNo = $totalNum['yj_Yjno'];
- // 14. 重新计算工单超节损数据
- $resultAdd = $this->OneOrderSuperLoss($param['st_gdbh'], $yjNo);
- // 15. 更新质量考核汇总 - 先删除
- $deleteSql = "DELETE FROM `工单_质量考核汇总` WHERE `Gy0_gdbh` = ? AND `印件及工序` = ?";
- Db::execute($deleteSql, [$param['st_gdbh'], $yjNo]);
- // 16. 插入新的质量考核数据
- if (!empty($resultAdd)) {
- foreach ($resultAdd as $item) {
- $fields = array_keys($item);
- $values = array_values($item);
- $fieldList = implode(', ', array_map(function($field) {
- return strpos($field, '`') === 0 ? $field : "`{$field}`";
- }, $fields));
- $placeholders = implode(', ', array_fill(0, count($values), '?'));
- $insertSql = "INSERT INTO `工单_质量考核汇总` ({$fieldList}) VALUES ({$placeholders})";
- Db::execute($insertSql, $values);
- }
- }
- // 17. 提交事务
- Db::commit();
- $this->success('新增成功');
- } catch (Exception $e) {
- // 18. 回滚事务
- Db::rollback();
- $this->error('操作失败: ' . $e->getMessage());
- }
- }
- /**
- * 获取物料信息
- * @return void
- * @throws \think\db\exception\DataNotFoundException
- * @throws \think\db\exception\ModelNotFoundException
- * @throws \think\exception\DbException
- */
- public function getFeedList()
- {
- if (Request::instance()->isGet() == false) {
- $this->error('非法请求');
- }
- $params = Request::instance()->request();
- if (empty($params['workorder']) || empty($params['yjno'])) {
- $this->error('参数错误');
- }
- $field = "a.Gd_gdbh,rtrim(c.yj_Yjdh) as yj_yjdh,c.yj_Yjno, c.yj_ks,c.yj_ls,rtrim(c.yj_zzdh) as yj_zzdh,
- rtrim(b.BOM_物料名称) as BOM_物料名称,rtrim(c.yj_tlgg) as yj_tlgg,
- a.订单数量,c.yj_平张投料, b.BOM_实际用量,a.投料确认";
- $data =db('工单_基本资料')->alias('a')
- ->join('工单_印件资料 c','a.Gd_gdbh = c.Yj_Gdbh ','left')
- ->join('工单_bom资料 b','c.Yj_Gdbh = b.BOM_工单编号 AND c.yj_zzdh = b.BOM_物料编码','left')
- ->where('a.Gd_gdbh',$params['workorder'])
- ->where('c.yj_Yjno',$params['yjno'])
- ->field($field)
- ->group('a.Gd_gdbh')
- ->order('b.BOM_投料单位,a.UniqId asc')
- ->select();
- if (empty($data)){
- $this->success('请求成功');
- }
- foreach ($data as $key=>$value){
- $len = stripos($value['yj_tlgg'],'/');
- if ($len){
- $name = substr($value['yj_tlgg'],0,$len);
- $len_two = stripos($value['yj_tlgg'],'(');
- if ($len_two){
- $name = substr($name,0,$len_two);
- }
- $data[$key]['yj_tlgg'] = $name;
- }
- $data[$key]['rate'] = '';
- }
- $this->success('请求成功',$data);
- }
- /**
- * 获取工单类型
- * @return void
- */
- public function getWorkorderStatus()
- {
- if ($this->request->isGet() == false) {
- $this->error('请求错误');
- }
- $param = $this->request->param();
- if (empty($param['workorder']) || empty($param['yjno'])) {
- $this->error('参数错误');
- }
- $data = \db('工单_印件资料')
- ->where('Yj_Gdbh',$param['workorder'])
- ->where('yj_Yjno',$param['yjno'])
- ->field('Yj_gdbh,rtrim(yj_Yjdh) as yj_Yjdh,yj_Yjno,rtrim(yj_yjmc) as yj_yjmc,工单类型')
- ->find();
- $this->success('成功',$data);
- }
- /**
- * 工序号统一为与 getSuperLossProcessGxhList 一致的两位字符串,避免 9/09 重复补行
- */
- private function normalizeGxhKey($gxh): string
- {
- if ($gxh === null || $gxh === '') {
- return '';
- }
- $n = (int)$gxh;
- return $n < 10 ? sprintf('%02d', $n) : (string)$n;
- }
- /**
- * 工艺资料工序展示名(Add_gxmc 为空时不拼 null)
- */
- private function processGxmcSqlExpr(): string
- {
- return 'CONCAT(rtrim(a.Gy0_gxmc), IF(a.Add_gxmc IS NULL OR rtrim(a.Add_gxmc) = \'\', \'\', CONCAT(\'【\', rtrim(a.Add_gxmc), \'】\')))';
- }
- /** 外发:不参与无形损分摊 */
- private function isSuperLossIntangibleExcluded(string $gxName): bool
- {
- return strpos($gxName, '外发') !== false;
- }
- private function isMachineInspectionProcess(string $gxName): bool
- {
- return strpos($gxName, '机检') !== false;
- }
- /**
- * 机检:制程/质检不计入本行报废;无形损参与分摊并扣减节损数;超节损金额不计
- */
- private function applyMachineInspectionProcessLossRules(string $gxName, int $planLoss, array &$row): void
- {
- if (!$this->isMachineInspectionProcess($gxName)) {
- return;
- }
- if (array_key_exists('total_fp', $row)) {
- $row['total_fp'] = 0;
- }
- if (array_key_exists('waste_quality', $row)) {
- $row['waste_quality'] = 0;
- }
- $intangible = (int)($row['Gy0_无形损'] ?? $row['intangible_loss'] ?? 0);
- $row['total_waste'] = $intangible;
- $row['loss'] = $planLoss - $intangible;
- }
- /** 机检、外发:不计超节损金额 */
- private function isSuperLossRewardExcluded(string $gxName): bool
- {
- return $this->isMachineInspectionProcess($gxName) || $this->isSuperLossIntangibleExcluded($gxName);
- }
- /** 全工序计划损耗合计(含机检),用于机检无形损分摊分母 */
- private function getIntangiblePlanLossTotalAll(string $gdbh, string $yjno, array $gxhValues): float
- {
- if (empty($gxhValues)) {
- return 0.0;
- }
- return floatval(db('工单_工艺资料')
- ->where(['Gy0_gdbh' => $gdbh, 'Gy0_yjno' => $yjno, 'Gy0_gxh' => ['in', $gxhValues]])
- ->value('SUM(Gy0_计划损耗 * Gy0_ls * Gy0_ks)'));
- }
- /**
- * 仅 db_sczl 报工、无产量计酬时,从最新一条报工补班组编号/分配比例(拆片等)
- */
- private function fillSczlTeamMemberFields(array &$row, string $gdbh, string $yjno): void
- {
- if (!empty($row['sczl_bh1'])) {
- return;
- }
- $gxh = $row['Gy0_gxh'] ?? '';
- if ($gxh === '') {
- return;
- }
- $sczl = db('db_sczl')
- ->where('sczl_gdbh', $gdbh)
- ->where('sczl_yjno', $yjno)
- ->where('sczl_gxh', $gxh)
- ->order('sczl_rq desc')
- ->find();
- if (empty($sczl)) {
- $sczl = db('db_sczl')
- ->where('sczl_gdbh', $gdbh)
- ->where('sczl_yjno', $yjno)
- ->where('sczl_gxh', (int)$gxh)
- ->order('sczl_rq desc')
- ->find();
- }
- if (empty($sczl)) {
- return;
- }
- for ($j = 1; $j <= 10; $j++) {
- $bhKey = 'sczl_bh' . $j;
- $rateKey = 'sczl_rate' . $j;
- if (!empty($sczl[$bhKey])) {
- $row[$bhKey] = $sczl[$bhKey];
- }
- if (isset($sczl[$rateKey]) && $sczl[$rateKey] !== '') {
- $row[$rateKey] = $sczl[$rateKey];
- }
- }
- if (!empty($sczl['sczl_bzdh'])) {
- $row['sczl_bzdh'] = $sczl['sczl_bzdh'];
- }
- }
- /**
- * ProcessLoss 接口返回结构与历史前端一致(多数数值为字符串,total/部分汇总为数字)
- */
- private function formatProcessLossResponse(array $list): array
- {
- $strFields = [
- 'Gd_gdbh', 'yjno', 'ls', '成品代号', '成品名称', '计量单位', 'warehousing_date',
- 'warehousing_num', '计划损耗', '废品合计', 'intangible_loss', '材料废', '零头处理',
- '外发废', 'zcfp', '班组分摊质检废品', '订单数量', '销售订单号', 'target_rate', 'real_rate', '考核',
- ];
- foreach ($strFields as $f) {
- if (array_key_exists($f, $list)) {
- $list[$f] = $list[$f] === null ? '' : (string)$list[$f];
- }
- }
- if (array_key_exists('订单数量', $list) && $list['订单数量'] !== '') {
- $list['订单数量'] = number_format((float)$list['订单数量'], 6, '.', '');
- }
- if (!array_key_exists('质量考核', $list) || $list['质量考核'] === '') {
- $list['质量考核'] = null;
- }
- $list['实际投料'] = $list['实际投料'] === null || $list['实际投料'] === ''
- ? 0
- : (float)$list['实际投料'];
- $list['机检废'] = isset($list['机检废']) ? (int)$list['机检废'] : 0;
- if (!empty($list['gy_data']) && is_array($list['gy_data'])) {
- foreach ($list['gy_data'] as $i => $row) {
- $list['gy_data'][$i]['Gy0_gxh'] = (string)($row['Gy0_gxh'] ?? '');
- $list['gy_data'][$i]['Gy0_gxmc'] = (string)($row['Gy0_gxmc'] ?? '');
- $list['gy_data'][$i]['Gy0_yjno'] = (string)($row['Gy0_yjno'] ?? '');
- $list['gy_data'][$i]['Gy0_ls'] = (string)($row['Gy0_ls'] ?? '');
- $list['gy_data'][$i]['Gy0_无形损'] = (string)(int)($row['Gy0_无形损'] ?? 0);
- $list['gy_data'][$i]['Gy0_计划损耗'] = (string)(int)($row['Gy0_计划损耗'] ?? 0);
- $list['gy_data'][$i]['Gy0_计划接货数'] = (string)(int)($row['Gy0_计划接货数'] ?? 0);
- $list['gy_data'][$i]['total_cl'] = (string)(int)($row['total_cl'] ?? 0);
- $list['gy_data'][$i]['total_fp'] = (string)(int)($row['total_fp'] ?? 0);
- $list['gy_data'][$i]['waste_quality'] = (string)(int)($row['waste_quality'] ?? 0);
- $list['gy_data'][$i]['loss'] = (string)(int)($row['loss'] ?? 0);
- $list['gy_data'][$i]['total_waste'] = (int)($row['total_waste'] ?? 0);
- $list['gy_data'][$i]['actual_loss_rate'] = (string)($row['actual_loss_rate'] ?? '');
- $list['gy_data'][$i]['target_loss_rate'] = (string)($row['target_loss_rate'] ?? '');
- $list['gy_data'][$i]['loss_rate'] = (string)($row['loss_rate'] ?? '');
- $list['gy_data'][$i]['工序超节损金额'] = number_format((float)($row['工序超节损金额'] ?? 0), 2, '.', '');
- $list['gy_data'][$i]['超节损承担比例'] = number_format((float)($row['超节损承担比例'] ?? 0), 3, '.', '');
- $list['gy_data'][$i]['无形损承担比例'] = number_format((float)($row['无形损承担比例'] ?? 0), 3, '.', '');
- }
- }
- if (!empty($list['total']) && is_array($list['total'])) {
- $t = &$list['total'];
- $t['total_waste'] = (int)($t['total_waste'] ?? 0);
- $t['total_zjfp'] = (int)($t['total_zjfp'] ?? 0);
- $t['total_fp'] = (int)($t['total_fp'] ?? 0);
- $t['plan_loss'] = (int)($t['plan_loss'] ?? 0);
- $t['waste_intangible'] = (int)($t['waste_intangible'] ?? 0);
- $t['loss'] = (int)($t['loss'] ?? 0);
- $t['reward'] = round((float)($t['reward'] ?? 0), 2);
- }
- return $list;
- }
- /**
- * 产量计酬按班组聚合,避免与工单基本资料等 JOIN 时 SUM(sczl_zcfp) 被放大
- */
- private function buildPayrollTeamAggSubSql(): string
- {
- return db('设备_产量计酬')
- ->field([
- 'sczl_gdbh',
- 'sczl_yjno',
- 'sczl_gxh',
- 'sczl_jtbh',
- 'sczl_bh1',
- 'sczl_bh2',
- 'sczl_bh3',
- 'sczl_bh4',
- 'sczl_bh5',
- 'sczl_bh6',
- 'sczl_bh7',
- 'sczl_bh8',
- 'sczl_bh9',
- 'sczl_bh10',
- 'MAX(sczl_bzdh) as sczl_bzdh',
- 'MAX(sczl_gxmc) as sczl_gxmc',
- 'MAX(sczl_rate1) as sczl_rate1',
- 'MAX(sczl_rate2) as sczl_rate2',
- 'MAX(sczl_rate3) as sczl_rate3',
- 'MAX(sczl_rate4) as sczl_rate4',
- 'MAX(sczl_rate5) as sczl_rate5',
- 'MAX(sczl_rate6) as sczl_rate6',
- 'MAX(sczl_rate7) as sczl_rate7',
- 'MAX(sczl_rate8) as sczl_rate8',
- 'MAX(sczl_rate9) as sczl_rate9',
- 'MAX(sczl_rate10) as sczl_rate10',
- 'SUM(sczl_zcfp) as sczl_zcfp',
- 'SUM(sczl_cl) as total_cl',
- 'GROUP_CONCAT(DISTINCT sczl_num SEPARATOR ",") AS 流程单',
- 'MIN(开工时间) as 开工时间',
- ])
- ->group('sczl_gdbh, sczl_yjno, sczl_gxh, sczl_jtbh, sczl_bh1, CASE WHEN sczl_bh2 = "000000" THEN "" ELSE sczl_bh2 END, sczl_bh3, sczl_bh4, sczl_bh5, sczl_bh6, sczl_bh7, sczl_bh8, sczl_bh9')
- ->buildSql();
- }
- /**
- * db_sczl 按工序聚合,避免与产量计酬 JOIN 时 SUM 被放大
- */
- private function buildSczlProcessAggSubSql(): string
- {
- return db('db_sczl')
- ->field('sczl_gdbh, sczl_yjno, sczl_gxh, SUM(sczl_cl) as cl, SUM(sczl_fp) as fp')
- ->group('sczl_gdbh, sczl_yjno, sczl_gxh')
- ->buildSql();
- }
- /**
- * db_sczl 按工序+班组聚合(与产量计酬 sczl_bh1 对齐)
- */
- private function buildSczlTeamAggSubSql(): string
- {
- return db('db_sczl')
- ->field([
- 'sczl_gdbh',
- 'sczl_yjno',
- 'sczl_gxh',
- 'sczl_bh1',
- 'SUM(sczl_cl) as cl',
- 'SUM(sczl_fp) as fp',
- 'MAX(rtrim(sczl_gxmc)) as gxmc',
- 'MAX(sczl_bzdh) as bzdh',
- ])
- ->group('sczl_gdbh, sczl_yjno, sczl_gxh, sczl_bh1')
- ->buildSql();
- }
- /**
- * 进入超节损的工序号(产量计酬 + 拆片报工),与 getOrderSuperLossCount 一致
- */
- private function getSuperLossProcessGxhList(string $gdbh, string $yjno): array
- {
- $sql = "SELECT sczl_gxh FROM (
- SELECT sczl_gxh FROM 设备_产量计酬 WHERE sczl_gdbh = ? AND sczl_yjno = ?
- UNION
- SELECT sczl_gxh FROM db_sczl WHERE sczl_gdbh = ? AND sczl_yjno = ? AND sczl_gxmc LIKE '%拆片%'
- UNION
- SELECT Gy0_gxh AS sczl_gxh FROM 工单_工艺资料
- WHERE Gy0_gdbh = ? AND Gy0_yjno = ?
- AND (Gy0_gxmc LIKE '%外发%' OR IFNULL(Add_gxmc, '') LIKE '%外发%')
- UNION
- SELECT Gy0_gxh AS sczl_gxh FROM 工单_工艺资料
- WHERE Gy0_gdbh = ? AND Gy0_yjno = ?
- AND (Gy0_gxmc LIKE '%拆片%' OR IFNULL(Add_gxmc, '') LIKE '%拆片%')
- ) AS combined_result";
- $gxhArr = Db::query($sql, [$gdbh, $yjno, $gdbh, $yjno, $gdbh, $yjno, $gdbh, $yjno]);
- $gxhValues = array_column($gxhArr, 'sczl_gxh');
- foreach ($gxhValues as $k => $v) {
- if ((int)$v < 10) {
- $gxhValues[$k] = '0' . $v;
- }
- }
- return array_values(array_unique(array_filter($gxhValues)));
- }
- /**
- * 无形损分摊分母:参与分摊的计划损耗(排除名称含「检」的工序)
- */
- private function getIntangiblePlanLossTotal(string $gdbh, string $yjno, array $gxhValues): float
- {
- if (empty($gxhValues)) {
- return 0.0;
- }
- return floatval(db('工单_工艺资料')
- ->where(['Gy0_gdbh' => $gdbh, 'Gy0_yjno' => $yjno, 'Gy0_gxh' => ['in', $gxhValues]])
- ->where('Gy0_gxmc', 'NOT LIKE', '%检%')
- ->where('Gy0_gxmc', 'NOT LIKE', '%外发%')
- ->whereRaw("(Add_gxmc IS NULL OR Add_gxmc NOT LIKE '%外发%')")
- ->value('SUM(Gy0_计划损耗 * Gy0_ls * Gy0_ks)'));
- }
- /**
- * 目标合格率:1 - Σ(工序计划损耗率),与 getOrderSuperLossCount type=1 一致
- */
- private function calcSuperLossTargetQualificationRate(string $gdbh, string $yjno, array $gxhValues): float
- {
- if (empty($gxhValues)) {
- return 100.0;
- }
- $rows = db('工单_工艺资料')
- ->alias('a')
- ->field('a.Gy0_计划损耗, a.Gy0_计划接货数 * a.Gy0_ls as Gy0_计划接货数')
- ->where(['a.Gy0_gdbh' => $gdbh, 'a.Gy0_yjno' => $yjno, 'a.Gy0_gxh' => ['in', $gxhValues]])
- ->group('a.Gy0_gxh')
- ->select();
- $arr = [];
- foreach ($rows as $row) {
- $denominator = floatval($row['Gy0_计划接货数']);
- if ($denominator <= 0) {
- continue;
- }
- $rate = round(floatval($row['Gy0_计划损耗']) / $denominator, 5);
- $arr[] = floor($rate * 10000) / 10000;
- }
- return empty($arr) ? 100.0 : (1 - array_sum($arr)) * 100;
- }
- /**
- * 班组无形损分摊(对齐 type=1 按工序打印逻辑)
- */
- private function calcTeamIntangibleLossShare(
- array $processRow,
- float $teamPlanLoss,
- float $processPlanLoss,
- float $intangiblePlanTotal,
- float $intangibleLoss,
- float $intangiblePlanTotalAll = 0.0
- ): int {
- if ($intangibleLoss == 0.0) {
- return 0;
- }
- $gxName = (string)($processRow['sczl_gxmc'] ?? $processRow['gxmc'] ?? '');
- if ($this->isSuperLossIntangibleExcluded($gxName)) {
- return 0;
- }
- if ($this->isMachineInspectionProcess($gxName)) {
- $denom = $intangiblePlanTotalAll > 0 ? $intangiblePlanTotalAll : $intangiblePlanTotal;
- if ($denom <= 0) {
- return 0;
- }
- return (int)round($processPlanLoss / $denom * $intangibleLoss);
- }
- if ($intangiblePlanTotal <= 0) {
- return 0;
- }
- $planBase = $teamPlanLoss > 0 ? $teamPlanLoss : $processPlanLoss;
- $ratio = $planBase / $intangiblePlanTotal;
- $share = $ratio * $intangibleLoss;
- if (floatval($processRow['无形损承担比例'] ?? 0) > 0) {
- $share *= floatval($processRow['无形损承担比例']);
- }
- return (int)round($share);
- }
- /**
- * 补全无产量报工、但应参与核算的工序(如外发、拆片等)的单行汇总
- */
- private function appendMissingSuperLossProcessRows(
- array $gyData,
- array $gxhValues,
- string $gdbh,
- string $yjno
- ): array {
- $present = [];
- foreach ($gyData as $row) {
- $present[$this->normalizeGxhKey($row['Gy0_gxh'])] = true;
- }
- $missing = [];
- foreach ($gxhValues as $gv) {
- if (!isset($present[$this->normalizeGxhKey($gv)])) {
- $missing[] = $gv;
- }
- }
- if (empty($missing)) {
- return $gyData;
- }
- $payrollProcessSub = db('设备_产量计酬')
- ->field('sczl_gdbh, sczl_yjno, sczl_gxh, SUM(sczl_zcfp) as sczl_zcfp, SUM(sczl_cl) as total_cl')
- ->group('sczl_gdbh, sczl_yjno, sczl_gxh')
- ->buildSql();
- $sczlProcessSub = $this->buildSczlProcessAggSubSql();
- $gxmcExpr = $this->processGxmcSqlExpr();
- $processRows = db('工单_工艺资料')
- ->alias('a')
- ->field([
- 'a.Gy0_gdbh', 'a.Gy0_yjno', 'a.Gy0_gxh', 'a.Gy0_ls', 'a.Gy0_ks', 'a.Gy0_计划损耗', 'a.超节损承担比例',
- $gxmcExpr . ' AS sczl_gxmc',
- 'b.sczl_zcfp', 'b.total_cl',
- 'c.cl', 'c.fp',
- 'a.无形损承担比例', 'a.Gy0_Rate0', 'a.Gy0_Rate1', 'a.损耗系数', 'a.Gy0_ms',
- 'a.Gy0_计划接货数*a.Gy0_ls*a.Gy0_ks as 计划产量',
- 'rtrim(a.Gy0_SITE) as Gy0_SITE', 'rtrim(a.印刷方式) as 印刷方式', 'rtrim(a.版距) as 版距',
- ])
- ->join([$payrollProcessSub => 'b'], 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh', 'left')
- ->join([$sczlProcessSub => 'c'], 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh', 'left')
- ->where(['a.Gy0_gdbh' => $gdbh, 'a.Gy0_yjno' => $yjno, 'a.Gy0_gxh' => ['in', $missing]])
- ->select();
- foreach ($processRows as $item) {
- $item['sczl_bh1'] = '';
- $item['sczl_bh'] = '';
- $item['gxmc'] = '';
- $item['sczl_jtbh'] = '';
- $item['sczl_bzdh'] = '';
- for ($j = 1; $j <= 10; $j++) {
- $item['sczl_bh' . $j] = '';
- $item['sczl_rate' . $j] = 0;
- }
- $this->fillSczlTeamMemberFields($item, $gdbh, $yjno);
- $gyData[] = $item;
- }
- return $gyData;
- }
- /**
- * 材料费(张数)未超投料 1.5% 时,按目标/实际合格率偏差确定节损金额倍率(边界向下归档)
- */
- private function resolveSuperLossRewardMultiplier(
- float $targetRate,
- float $realRate,
- float $materialWaste,
- float $feedQty
- ): float {
- if ($feedQty <= 0) {
- return 1.0;
- }
- if (($materialWaste / $feedQty) > 0.015) {
- return 1.0;
- }
- $diff = $realRate - $targetRate;
- if ($targetRate > 97) {
- $triggerHigh = 1.5;
- $triggerLow = -2.0;
- $multiplier = 1.3;
- } elseif ($targetRate > 95) {
- $triggerHigh = 2.0;
- $triggerLow = -2.5;
- $multiplier = 1.3;
- } elseif ($targetRate > 90) {
- $triggerHigh = 3.0;
- $triggerLow = -3.0;
- $multiplier = 1.3;
- } elseif ($targetRate > 80) {
- $triggerHigh = 4.0;
- $triggerLow = -4.0;
- $multiplier = 1.6;
- } else {
- $triggerHigh = 5.0;
- $triggerLow = -5.0;
- $multiplier = 1.6;
- }
- if ($diff > $triggerHigh || $diff < $triggerLow) {
- return $multiplier;
- }
- return 1.0;
- }
- public function updateWorkorderStatus()
- {
- if ($this->request->isGet() == false) {
- $this->error('请求错误');
- }
- $param = $this->request->param();
- if (empty($param['workorder']) || empty($param['yjno']) || empty($param['status'])) {
- $this->error('参数错误');
- }
- $sql = \db('工单_印件资料')
- ->where('Yj_Gdbh',$param['workorder'])
- ->where('yj_Yjno',$param['yjno'])
- ->fetchSql(true)
- ->update(['工单类型'=>$param['status']]);
- $result = db()->query($sql);
- if ($result !== false) {
- $this->success('修改成功');
- }else{
- $this->error('修改失败');
- }
- }
- }
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