OrderSuperLoss.php 108 KB

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  1. <?php
  2. namespace app\api\controller;
  3. use app\common\controller\Api;
  4. use think\Cache;
  5. use think\Exception;
  6. use think\Log;
  7. use think\Queue;
  8. use \think\Request;
  9. use \think\Db;
  10. /**
  11. * 工单超节损核算接口
  12. */
  13. class OrderSuperLoss extends Api
  14. {
  15. protected $noNeedLogin = ['*'];
  16. protected $noNeedRight = ['*'];
  17. /**
  18. * 首页-已核查成品编号
  19. *
  20. */
  21. public function index()
  22. {
  23. $this->success('请求成功');
  24. }
  25. /**
  26. * 获取左侧菜单栏
  27. * @ApiMethod GET
  28. */
  29. public function getTab()
  30. {
  31. if (Request::instance()->isGet() == false) {
  32. $this->error('非法请求');
  33. }
  34. $sql = "SELECT
  35. DATE_FORMAT(a.jjcp_sj, '%Y-%m') AS date, -- Format the date for grouping
  36. RTRIM(b.`编号`) AS 编号,
  37. RTRIM(b.`名称`) AS 客户名称,
  38. COUNT(DISTINCT a.jjcp_gdbh) AS count
  39. FROM
  40. `成品入仓` a
  41. LEFT JOIN
  42. `物料_存货结构` b
  43. ON (CASE
  44. WHEN LEFT(a.`jjcp_cpdh`, 1) REGEXP '^[A-Za-z]' THEN LEFT(a.`jjcp_cpdh`, 5)
  45. ELSE LEFT(a.`jjcp_cpdh`, 4)
  46. END) = RTRIM(b.`编号`) -- Conditional join based on the first character
  47. WHERE
  48. a.jjcp_sj >= DATE_SUB(CURDATE(), INTERVAL 12 MONTH) -- Direct date comparison
  49. AND (a.jjcp_smb IN ('末 板', '末板')) -- Cleaner syntax for conditions
  50. AND a.`成品编码` != ''
  51. AND a.jjcp_sj >= '2025-01-01 00:00:00'
  52. GROUP BY
  53. DATE_FORMAT(a.jjcp_sj, '%Y-%m'), -- Group by formatted date
  54. RTRIM(b.`编号`)
  55. ORDER BY
  56. date DESC,
  57. 编号 ASC;";
  58. $data = Db::query($sql);
  59. // 创建一个新数组来存储整理后的数据
  60. $organizedData = [];
  61. // 遍历原始数据
  62. foreach ($data as $entry) {
  63. $date = date('Ym',strtotime($entry['date']));
  64. // 检查日期是否在已整理数据中存在
  65. if (isset($organizedData[$date])) {
  66. // 如果日期存在,将数据追加到该日期下
  67. $organizedData[$date][] = [
  68. '客户名称' => $entry['客户名称'],
  69. '客户编号' => $entry['编号'],
  70. 'total' => $entry['count'],
  71. ];
  72. // 统计该日期下所有数据的总和
  73. $organizedData[$date]['total_count'] += $entry['count'];
  74. } else {
  75. // 如果日期不存在,创建新的日期项并添加数据
  76. $organizedData[$date] = [
  77. [
  78. '客户名称' => $entry['客户名称'],
  79. '客户编号' => $entry['编号'],
  80. 'total' => $entry['count'],
  81. ]
  82. ];
  83. // 初始化该日期的总和
  84. $organizedData[$date]['total_count'] = $entry['count'];
  85. }
  86. }
  87. // 将整理后的数据调整为以日期和相加的总和为索引的格式
  88. $finalData = [];
  89. foreach ($organizedData as $date => $entries) {
  90. $totalCount = $entries['total_count'];
  91. $index = $date . '-' . $totalCount;
  92. unset($entries['total_count']);
  93. $finalData[$index] = $entries;
  94. }
  95. $this->success('请求成功',$finalData);
  96. }
  97. /**
  98. * 获取工单超节损工艺
  99. * @ApiMethod GET
  100. * @params string order
  101. */
  102. public function getOrderSuperLossGy(){
  103. if (Request::instance()->isGet() == false) {
  104. $this->error('非法请求');
  105. }
  106. $params = Request::instance()->param();
  107. if (!isset($params['order']) || empty($params['order'])) {
  108. $this->error('参数错误');
  109. }
  110. if (!isset($params['yjno']) || empty($params['yjno'])) {
  111. $this->error('参数错误');
  112. }
  113. $sql = "SELECT a.Gy0_gdbh,a.Gy0_yjno,a.Gy0_gxh,rtrim(a.Gy0_gxmc) as Gy0_gxmc,rtrim(a.Add_gxmc) as Add_gxmc,
  114. a.Gy0_ls,a.Gy0_Rate0,a.Gy0_Rate1,a.损耗系数,a.Gy0_ms,a.Gy0_计划接货数*a.Gy0_ls as Gy0_计划接货数,
  115. a.Gy0_计划损耗*a.Gy0_ls as Gy0_计划损耗,sum(b.sczl_cl) as total_cl,sum(b.sczl_zcfp) as total_fp,
  116. sum(c.sczl_cl) as cl,SUM(c.sczl_fp) as fp,rtrim(a.印刷方式) as 印刷方式,rtrim(a.版距) as 版距
  117. FROM `工单_工艺资料` a
  118. LEFT JOIN `设备_产量计酬` b ON a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_gxh = b.sczl_gxh
  119. LEFT JOIN `db_sczl` c ON a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_gxh = c.sczl_gxh
  120. WHERE a.Gy0_gdbh = '{$params['order']}' AND a.Gy0_yjno = '{$params['yjno']}' GROUP BY a.Gy0_gxh";
  121. $data = Db::query($sql);
  122. foreach ($data as $key=>$value){
  123. if (!empty($value['total_cl'])){
  124. $data[$key]['total_cl'] = $value['total_cl'] *$value['Gy0_ls'];
  125. }else{
  126. $data[$key]['total_cl'] =$value['cl'] *$value['Gy0_ls'];
  127. }
  128. if (!empty($value['total_fp'])){
  129. $data[$key]['total_fp'] = $value['total_fp'] *$value['Gy0_ls'];
  130. }else{
  131. $data[$key]['total_fp'] = $value['fp'] *$value['Gy0_ls'];
  132. }
  133. if ($value['印刷方式'] === '卷对卷'){
  134. $data[$key]['total_cl'] = ceil($data[$key]['total_cl'] / $value['版距']*1000);
  135. $data[$key]['total_fp'] = ceil($data[$key]['total_fp'] / $value['版距']*1000);
  136. }
  137. unset($data[$key]['cl']);
  138. unset($data[$key]['fp']);
  139. }
  140. $this->success('请求成功',$data);
  141. }
  142. /**
  143. * 工单超节损统计
  144. * @ApiMethod GET
  145. * @params string order
  146. * 节损奖 小盒0.02 大盒0.09
  147. */
  148. public function getOrderSuperLossCount(){
  149. if (Request::instance()->isGet() == false) {
  150. $this->error('非法请求');
  151. }
  152. $params = Request::instance()->param();
  153. if (!isset($params['order']) || empty($params['order'])) {
  154. $this->error('参数错误');
  155. }
  156. $order = $params['order'];
  157. $field = 'a.Gd_gdbh,rtrim(a.成品代号) as 成品代号,rtrim(a.成品名称) as 成品名称,rtrim(a.销售订单号) as 销售订单号,a.订单数量,c.yj_ls as ls,c.yj_ks as ks,SUM(b.st_sl) as 投料';
  158. $data =db('工单_基本资料')
  159. ->alias('a')
  160. ->join('物料_收发记录 b','a.Gd_gdbh = b.st_gdbh AND a.Gd_cpdh = b.cpdh')
  161. ->join('工单_印件资料 c','c.Yj_Gdbh = a.Gd_gdbh AND c.yj_Yjdh = a.Gd_cpdh')
  162. ->where('a.Gd_Gdbh',$order)
  163. ->where('a.行号',$params['yjno'])
  164. ->where('c.yj_Yjno',$params['yjno'])
  165. ->where(function($query) {
  166. $query->where('b.仓库编号', '101')
  167. ->whereOr('b.仓库编号', 'Y101');})
  168. ->field($field)
  169. ->find();
  170. if ($data['ls'] == 0){
  171. $data['ls'] === 1;
  172. }
  173. if ($data['ks'] == 0){
  174. $data['ks'] === 1;
  175. }
  176. $data['实际投料'] = number_format($data['投料'] * $data['ls'] * $data['ks'] / 10000, 4, '.', '');
  177. if($data['实际投料'] == 0){
  178. $this->error('投料数据为 0,请点击超节损页面“修正工单投料”按钮进行修正');
  179. return;
  180. }
  181. //查出成品数量及日期
  182. $cp_sql = "SELECT SUM(jjcp_sl) as cp_sl,MAX(jjcp_sj) as jjcp_sj FROM `成品入仓` WHERE jjcp_gdbh = '{$order}' AND jjcp_yjno = '{$params['yjno']}' GROUP BY jjcp_gdbh,jjcp_yjno";
  183. $cp_data = Db::query($cp_sql);
  184. if (empty($cp_data)){
  185. $this->success('此工单未查询到成品入库信息,请核查该工单是否已进入超节损');
  186. }
  187. $data['warehousing_num'] = $cp_data[0]['cp_sl'];
  188. $data['warehousing_date'] = substr($cp_data[0]['jjcp_sj'],0,10);
  189. $gxh_values = $this->getSuperLossProcessGxhList($order, $params['yjno']);
  190. if (empty($gxh_values)) {
  191. $this->error('未查询到报工工序');
  192. }
  193. $sczlProcessSub = $this->buildSczlProcessAggSubSql();
  194. $gy_data =db('工单_工艺资料')
  195. ->alias('a')
  196. ->field([
  197. 'a.Gy0_yjno', 'a.Gy0_gxh', 'RTRIM(a.Gy0_gxmc) as Gy0_gxmc','RTRIM(a.Add_gxmc) as Add_gxmc','a.Gy0_ks', 'a.Gy0_ls', 'a.Gy0_计划接货数*a.Gy0_ls as Gy0_计划接货数',
  198. 'a.Gy0_计划损耗', 'a.无形损承担比例','a.超节损承担比例','SUM(b.sczl_zcfp) as total_fp','SUM(b.sczl_cl) as total_cl','SUM(c.cl) as cl','SUM(c.fp) as fp',
  199. ])
  200. ->join('设备_产量计酬 b', 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh','left')
  201. ->join([$sczlProcessSub => 'c'], 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh', 'left')
  202. ->where([
  203. 'a.Gy0_gdbh' => $order,
  204. 'a.Gy0_yjno' => $params['yjno'],
  205. 'a.Gy0_gxh' => ['in', $gxh_values]
  206. ])
  207. ->group('a.Gy0_yjno,a.Gy0_gxh')
  208. ->select();
  209. $arr = [];
  210. $plan_loss = [];//工单计划损耗
  211. foreach ($gy_data as $k=>$v){
  212. $rate = round($v['Gy0_计划损耗'] / $v['Gy0_计划接货数'],5);
  213. $arr[$k] = floor($rate * 10000) /10000;
  214. $plan_loss[$k] = $v['Gy0_计划损耗'];
  215. }
  216. $target_rate = (1-array_sum($arr))*100;
  217. $data['target_rate'] =$target_rate.'%'; //目标合格率
  218. $real_rate = $cp_data[0]['cp_sl'] / ((float)$data['实际投料'] * 10000) *100;
  219. $data['real_rate'] = number_format($real_rate,2) . '%';//实际合格率
  220. //制程废品
  221. $zzfp_data =db('设备_产量计酬')->where('sczl_gdbh',$order)->where('sczl_yjno',$params['yjno'])->value('SUM(sczl_zcfp) as sczl_zcfp');
  222. //联数
  223. $ls =db('工单_工艺资料')->where('Gy0_gdbh',$order)->field('Gy0_ls,Gy0_ks')->find();
  224. //制程废品*ls
  225. $data['zcfp'] = $zzfp_data * $ls['Gy0_ls'] * $ls['Gy0_ks'];
  226. //废品数量
  227. $wasteTotal = db('db_qczl')->where('qczl_gdbh',$order)->where('qczl_yjno',$params['yjno'])->sum('qczl_fp');
  228. if (empty($wasteTotal)){
  229. $wasteTotal = 0;
  230. }
  231. //废品合计
  232. $waste_total = $data['zcfp'] + $wasteTotal;
  233. //工单无形损
  234. $data['intangible_loss'] = (int)((float)$data['实际投料'] *10000 - $cp_data[0]['cp_sl'] - $waste_total);
  235. $out_sql = "SELECT fp_sl1,fp_sl2,fp_sl3,fp_sl4,fp_sl5,fp_sl6,fp_sl7,fp_sl8,fp_sl9,fp_sl10,fp_sl11,fp_sl12,fp_sl13,
  236. fp_lb1,fp_lb2,fp_lb3,fp_lb4,fp_lb5,fp_lb6,fp_lb7,fp_lb8,fp_lb9,fp_lb10,fp_lb11,fp_lb12,fp_lb13,
  237. fp_bh1,fp_bh2,fp_bh3,fp_bh4,fp_bh5,fp_bh6,fp_bh7,fp_bh8,fp_bh9,fp_bh10,fp_bh11,fp_bh12,fp_bh13,
  238. fp_gxmc1,fp_gxmc2,fp_gxmc3,fp_gxmc4,fp_gxmc5,fp_gxmc6,fp_gxmc7,fp_gxmc8,fp_gxmc9,fp_gxmc10,fp_gxmc11,fp_gxmc12,fp_gxmc13,UniqId
  239. FROM db_qczl WHERE qczl_gdbh = '{$order}' AND qczl_yjno = '{$params['yjno']}'";
  240. $waste_out = Db::query($out_sql);
  241. $list = []; //外发废数组
  242. $quality = [];//质检废数组
  243. $material = [];//材料废数组
  244. $change = [];//零头处理数组
  245. $jijian = [];//机检数据
  246. $j = 0;
  247. $m = 0;
  248. $n = 0;
  249. $l = 0;
  250. $s = 0;
  251. foreach ($waste_out as $entry) {
  252. for ($i = 1; $i <= 13; $i++) {
  253. $labelKey = "fp_lb" . $i;
  254. $bhKey = "fp_bh" . $i;
  255. $gxmcKey = "fp_gxmc" . $i;
  256. $slKey = "fp_sl" . $i;
  257. if (!empty($entry[$labelKey])) {
  258. //外发废
  259. if (substr($entry[$labelKey],0,3) == 'M04'){
  260. $list[$j]= $entry[$slKey];
  261. $j++;
  262. }
  263. //材料废
  264. if (substr($entry[$labelKey],0,1) == 'L' ){
  265. $material[$n]= $entry[$slKey];
  266. $n++;
  267. }
  268. //零头处理
  269. if (substr($entry[$labelKey],0,3) == 'M01' ){
  270. $change[$l]= $entry[$slKey];
  271. $l++;
  272. }
  273. //机检数据
  274. if (substr($entry[$labelKey],0,1) == 'K' ){
  275. $jijian[$s]= $entry[$slKey];
  276. $s++;
  277. }
  278. }
  279. $quality[$m]= $entry[$slKey];
  280. $m++;
  281. }
  282. }
  283. $data['材料废'] = array_sum($material); //材料废
  284. $data['零头处理'] = array_sum($change); //零头处理
  285. $data['外发废'] = array_sum($list);//外发废
  286. $data['工单质检废'] = array_sum($quality);//质检废
  287. $data['机检废品'] = array_sum($jijian);
  288. $plan_total = $this->getIntangiblePlanLossTotal($order, $params['yjno'], $gxh_values);
  289. if($plan_total == 0){
  290. $this->error('计划损耗数据为 0,请到工单资料管理页面修改工艺资料中选择正确的工序损耗');
  291. return;
  292. }
  293. //单据列表最后统计
  294. $total = [];
  295. $total['plan_loss'] = 0;
  296. $total['total_fp'] = 0;
  297. $total['waste_quality'] = 0;
  298. $total['waste_intangible'] = 0;
  299. $total['reward'] = 0; //超节损奖励数组
  300. //按工序打印
  301. if ($params['type'] == 1){
  302. $total['total_waste'] = 0;
  303. $total['loss'] = 0;
  304. foreach ($gy_data as $k=>$item){
  305. $gy_data[$k]['Gy0_计划损耗'] = $item['Gy0_计划损耗']*$item['Gy0_ls']*$item['Gy0_ks'];
  306. $gy_data[$k]['waste_quality'] = 0;
  307. $gy_data[$k]['total_fp'] = $item['total_fp'] * $item['Gy0_ls'];
  308. $gy_data[$k]['total_cl'] = $item['total_cl'] * $item['Gy0_ls'];
  309. //无形损
  310. if (floatval($item['无形损承担比例']) > 0){
  311. if (strpos($item['Gy0_gxmc'],'机检') === false){
  312. $gy_data[$k]['intangible_loss'] = round(number_format($gy_data[$k]['Gy0_计划损耗']/$plan_total,4) * $data['intangible_loss'] * floatval($item['无形损承担比例']));
  313. }else{
  314. $gy_data[$k]['intangible_loss'] = 0;
  315. }
  316. }else{
  317. if (strpos($item['Gy0_gxmc'],'机检') === false){
  318. $gy_data[$k]['intangible_loss'] = round(number_format($gy_data[$k]['Gy0_计划损耗']/$plan_total,4) * $data['intangible_loss']);
  319. }else{
  320. $gy_data[$k]['intangible_loss'] = 0;
  321. }
  322. }
  323. foreach ($waste_out as $entry) {
  324. for ($i = 1; $i <= 13; $i++) {
  325. $gxmcKey = "fp_gxmc" . $i;
  326. $slKey = "fp_sl" . $i;
  327. if (substr($entry[$gxmcKey],0,2) == $item['Gy0_gxh']){
  328. $gy_data[$k]['waste_quality'] += $entry[$slKey];
  329. }elseif (strpos($item['Gy0_gxmc'],'机检') !== false){
  330. $gy_data[$k]['waste_quality'] = $data['机检废品'];
  331. }
  332. }
  333. }
  334. //报废合计
  335. $gy_data[$k]['total_waste'] = $gy_data[$k]['waste_quality'] + $gy_data[$k]['intangible_loss'] + $gy_data[$k]['total_fp'];
  336. //工序节损数
  337. $gy_data[$k]['loss'] = $item['Gy0_计划损耗']*$item['Gy0_ls']*$item['Gy0_ks'] - $gy_data[$k]['total_waste'];
  338. //占投料报废率
  339. $gy_data[$k]['loss_rate'] = number_format($gy_data[$k]['loss'] / $item['Gy0_计划接货数'],4) * 100 .'%';
  340. //工序目标报废率
  341. $target_loss_rate = floor($item['Gy0_计划损耗'] / $item['Gy0_计划接货数'] * 10000) / 10000;
  342. if ($target_loss_rate == 0){
  343. $target_loss_rate = round($item['Gy0_计划损耗'] / $item['Gy0_计划接货数'] * 10000) / 10000;
  344. }
  345. $gy_data[$k]['target_loss_rate'] = $target_loss_rate * 100 . '%';
  346. //工序实际报废率
  347. $gy_data[$k]['actual_loss_rate'] = number_format($gy_data[$k]['total_waste'] / ($data['实际投料']*10000),4) * 100 .'%';
  348. $gy_data[$k]['超节损承担比例'] = number_format($item['超节损承担比例'],4) * 100 .'%';
  349. $guige = \db('物料_存货编码')
  350. ->where('物料代码',$data['成品代号'])
  351. ->value('rtrim(规格)');
  352. //工序超节损金额
  353. if ($guige === '小盒'){
  354. $moneyRate = 0.02;
  355. }else{
  356. $moneyRate = 0.09;
  357. }
  358. if (strpos($item['Gy0_gxmc'],'机检') !== false){
  359. $gy_data[$k]['工序超节损金额'] = '0.000000';
  360. $gy_data[$k]['waste_quality'] = $data['机检废品'];
  361. }else{
  362. $gy_data[$k]['工序超节损金额'] = number_format($gy_data[$k]['loss'] * $item['超节损承担比例'] * $moneyRate,4);
  363. }
  364. $total['plan_loss'] += $gy_data[$k]['Gy0_计划损耗'];
  365. $total['total_fp'] += $gy_data[$k]['total_fp'];
  366. $total['waste_quality'] += $gy_data[$k]['waste_quality'];
  367. $total['waste_intangible'] += $gy_data[$k]['intangible_loss'];
  368. $total['total_waste'] += $gy_data[$k]['total_waste'];
  369. $total['loss'] += $gy_data[$k]['loss'];
  370. $total['reward'] += floatval(str_replace(',', '', $gy_data[$k]['工序超节损金额']));
  371. }
  372. $feedQty = floatval($data['实际投料']) * 10000;
  373. $realRateVal = $feedQty > 0 ? (floatval($cp_data[0]['cp_sl']) / $feedQty * 100) : 0;
  374. $rewardMultiplier = $this->resolveSuperLossRewardMultiplier(
  375. floatval($target_rate),
  376. $realRateVal,
  377. floatval($data['材料废'] ?? 0),
  378. $feedQty
  379. );
  380. $data['reward_rate'] = (string)$rewardMultiplier;
  381. $data['材料废占比'] = $feedQty > 0
  382. ? number_format(floatval($data['材料废'] ?? 0) / $feedQty * 100, 4) . '%'
  383. : null;
  384. if ($rewardMultiplier > 1) {
  385. $total['reward'] = 0;
  386. foreach ($gy_data as $k => $item) {
  387. $baseReward = floatval(str_replace(',', '', (string)$gy_data[$k]['工序超节损金额']));
  388. if ($baseReward != 0.0) {
  389. $gy_data[$k]['工序超节损金额'] = number_format($baseReward * $rewardMultiplier, 4);
  390. }
  391. $total['reward'] += floatval(str_replace(',', '', $gy_data[$k]['工序超节损金额']));
  392. }
  393. }
  394. $total['reward'] = number_format($total['reward'], 2);
  395. $data['gy_data'] = $gy_data;
  396. $data['total'] = $total;
  397. $this->success('请求成功',$data);
  398. }else{ //按班组打印
  399. //总产量数据
  400. $total_cl_data = \db('工单_工艺资料')->alias('a')
  401. ->field(['a.Gy0_yjno', 'a.Gy0_gxh','a.Gy0_ls', 'SUM(b.sczl_cl) as total_cl', 'SUM(c.sczl_cl) as cl'])
  402. ->join('设备_产量计酬 b', 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh','left')
  403. ->join('db_sczl c', 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh','left')
  404. ->where([
  405. 'a.Gy0_gdbh' => $order,
  406. 'a.Gy0_yjno' => $params['yjno'],
  407. 'a.Gy0_gxh' => ['IN', $gxh_values],
  408. 'b.sczl_cl|c.sczl_cl' => ['>', 0]
  409. ])
  410. ->group('b.sczl_gxh')
  411. ->order('a.Gy0_gxh')
  412. ->select();
  413. $sczlTeamSub = $this->buildSczlTeamAggSubSql();
  414. //按班组分的产量数据
  415. $gy_data =db('工单_工艺资料')
  416. ->alias('a')
  417. ->field([
  418. 'a.Gy0_yjno', 'a.Gy0_gxh', 'a.Gy0_ls', 'a.Gy0_ks' ,'a.Gy0_计划损耗', 'a.超节损承担比例', 'b.sczl_gxmc',
  419. 'SUM(b.sczl_zcfp) as sczl_zcfp', 'SUM(b.sczl_cl) as total_cl',
  420. 'b.sczl_bh1', 'b.sczl_bh2', 'b.sczl_bh3', 'b.sczl_bh4', 'b.sczl_bh5', 'b.sczl_bh6',
  421. 'b.sczl_bh7', 'b.sczl_bh8', 'b.sczl_bh9', 'b.sczl_bh10',
  422. 'c.gxmc', 'c.cl', 'c.fp', 'c.sczl_bh1 as sczl_bh'
  423. ])
  424. ->join('设备_产量计酬 b', 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh','left')
  425. ->join([$sczlTeamSub => 'c'], 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh AND IFNULL(b.sczl_bh1,\'\') = IFNULL(c.sczl_bh1,\'\')', 'left')
  426. ->where([
  427. 'a.Gy0_gdbh' => $order,
  428. 'a.Gy0_yjno' => $params['yjno'],
  429. 'a.Gy0_gxh' => ['in', $gxh_values],
  430. 'b.sczl_cl|c.cl' => ['>', 0]
  431. ])
  432. ->group('b.sczl_gxh, b.sczl_bh1, CASE WHEN b.sczl_bh2 = "000000" THEN "" ELSE b.sczl_bh2 END, b.sczl_bh3,
  433. b.sczl_bh4, b.sczl_bh5, b.sczl_bh6, b.sczl_bh7, b.sczl_bh8, b.sczl_bh9')
  434. ->order('a.Gy0_gxh asc, b.开工时间 asc')
  435. ->select();
  436. foreach ($gy_data as $key=>$value){
  437. $gy_data[$key]['Gy0_yjno'] = $value['Gy0_yjno'] > 10 ? $value['Gy0_yjno'] : '0'.$value['Gy0_yjno'];
  438. //每道工序的产量(按班组分)
  439. $gy_data[$key]['total_cl'] = $value['total_cl'] * $value['Gy0_ls'];
  440. if (empty($value['total_cl'])){
  441. $gy_data[$key]['total_cl'] = $value['cl'] * $value['Gy0_ls'];
  442. }
  443. $value['Gy0_计划损耗'] = $value['Gy0_计划损耗']*$value['Gy0_ls']*$value['Gy0_ks'];
  444. //计算每道工序的计划损耗
  445. foreach ($total_cl_data as $k=>$v){
  446. //每道工序的总产量
  447. $cl = $v['total_cl'] * $v['Gy0_ls'];
  448. if (empty($cl)){
  449. $cl = $v['cl'] * $v['Gy0_ls'];
  450. }
  451. if ($value['Gy0_yjno'] == $v['Gy0_yjno'] && $value['Gy0_gxh'] == $v['Gy0_gxh']){
  452. $gy_data[$key]['计划损耗'] = round($gy_data[$key]['total_cl'] / $cl * $value['Gy0_计划损耗']);
  453. }
  454. }
  455. //每道工序的制程废品(按班组分)
  456. $gy_data[$key]['sczl_zcfp'] = $value['sczl_zcfp'] * $value['Gy0_ls'];
  457. if (empty($value['sczl_zcfp'])){
  458. $gy_data[$key]['sczl_zcfp'] = $value['fp'] * $value['Gy0_ls'];
  459. }
  460. //计算每道工序的质检废(按班组)
  461. $gy_data[$key]['sczl_gxmc'] = $value['sczl_gxmc'];
  462. if (empty($value['sczl_gxmc'])){
  463. $gy_data[$key]['sczl_gxmc'] = $value['gxmc'];
  464. }
  465. if (empty($value['sczl_bh1']) || is_null($value['sczl_bh1'])) {
  466. $value['sczl_bh1'] = $value['sczl_bh'] ?? '';
  467. }
  468. $gy_data[$key]['sczl_bh1'] = $value['sczl_bh1'];
  469. $gy_data[$key]['质检废'] = 0;
  470. foreach ($waste_out as $entry) {
  471. for ($i = 1; $i <= 13; $i++) {
  472. $gxmcKey = "fp_gxmc" . $i;
  473. $slKey = "fp_sl" . $i;
  474. $bhKey = "fp_bh" . $i;
  475. if ((int)substr($entry[$gxmcKey],0,2) == $value['Gy0_gxh'] && $entry[$bhKey] == $value['sczl_bh1']){
  476. $gy_data[$key]['质检废'] += $entry[$slKey];
  477. }
  478. }
  479. }
  480. //无形损分摊
  481. if ($plan_total >0){
  482. $gy_data[$key]['无形损分摊'] = round($gy_data[$key]['计划损耗'] / $plan_total * $data['intangible_loss']);
  483. }else{
  484. $gy_data[$key]['无形损分摊'] = 0;
  485. }
  486. //班组成员
  487. $nameArr = [];
  488. for ($j = 1; $j <= 10; $j++) {
  489. $bhKey = "sczl_bh" . $j;
  490. if (!empty($value[$bhKey])){
  491. $name = \db('人事_基本资料')->where('员工编号',$value[$bhKey])->value('rtrim(员工姓名)');
  492. array_push($nameArr,$name);
  493. }
  494. }
  495. $gy_data[$key]['member'] = implode(' ',$nameArr);
  496. unset($gy_data[$key]['Gy0_计划损耗']);
  497. unset($gy_data[$key]['gxmc']);
  498. unset($gy_data[$key]['cl']);
  499. unset($gy_data[$key]['fp']);
  500. unset($gy_data[$key]['sczl_bh']);
  501. }
  502. $i = 0;
  503. foreach ($gy_data as &$item) {
  504. $sczl_bh1 = $item['sczl_bh1'];
  505. $total_cl = $item['total_cl'];
  506. //节损数量
  507. if ($item['无形损分摊'] > 0){
  508. $total_waste = $item['质检废'] + $item['sczl_zcfp'] + $item['无形损分摊'];
  509. }else{
  510. $total_waste = $item['质检废'] + $item['sczl_zcfp'];
  511. }
  512. $gy_data[$i]['节损数量'] = $item['计划损耗'] - $total_waste;
  513. //节损奖
  514. $guige = \db('物料_存货编码')
  515. ->where('物料代码',$data['成品代号'])
  516. ->value('rtrim(规格)');
  517. //工序超节损金额
  518. if ($guige === '小盒'){
  519. $moneyRate = 0.02;
  520. }else{
  521. $moneyRate = 0.09;
  522. }
  523. if (strpos($item['sczl_gxmc'],'机检') !== false){
  524. $gy_data[$i]['节损奖'] = 0;
  525. }else{
  526. $gy_data[$i]['节损奖'] = number_format($gy_data[$i]['节损数量'] * $item['超节损承担比例'] * $moneyRate,4);
  527. }
  528. $gy_data[$i]['超节损承担比例'] = number_format($item['超节损承担比例'],4) * 100 .'%';
  529. $total['plan_loss'] += $item['计划损耗'];
  530. $total['total_fp'] += $item['sczl_zcfp'];
  531. $total['waste_quality'] += $item['质检废'];
  532. $total['waste_intangible'] += $item['无形损分摊'];
  533. $total['reward'] += floatval(str_replace(',', '', $gy_data[$i]['节损奖']));
  534. $i++;
  535. }
  536. $feedQty = floatval($data['实际投料']) * 10000;
  537. $realRateVal = $feedQty > 0 ? (floatval($cp_data[0]['cp_sl']) / $feedQty * 100) : 0;
  538. $rewardMultiplier = $this->resolveSuperLossRewardMultiplier(
  539. floatval($target_rate),
  540. $realRateVal,
  541. floatval($data['材料废'] ?? 0),
  542. $feedQty
  543. );
  544. $data['reward_rate'] = (string)$rewardMultiplier;
  545. if ($rewardMultiplier > 1) {
  546. $total['reward'] = 0;
  547. foreach ($gy_data as $idx => $item) {
  548. $baseReward = floatval(str_replace(',', '', (string)$gy_data[$idx]['节损奖']));
  549. if ($baseReward != 0.0) {
  550. $gy_data[$idx]['节损奖'] = number_format($baseReward * $rewardMultiplier, 4);
  551. }
  552. $total['reward'] += floatval(str_replace(',', '', $gy_data[$idx]['节损奖']));
  553. }
  554. }
  555. $total['reward'] = number_format($total['reward'],2);
  556. $data['gy_data'] = $gy_data;
  557. $data['total'] = $total;
  558. $this->success('请求成功',$data);
  559. }
  560. }
  561. /**
  562. * 获取工单工艺
  563. * @ApiMethod GET
  564. * @params string order
  565. */
  566. public function getOrderGy(){
  567. if (Request::instance()->isGet() == false) {
  568. $this->error('非法请求');
  569. }
  570. $params = Request::instance()->param();
  571. if (!isset($params['order']) || empty($params['order'])) {
  572. $this->error('参数错误');
  573. }
  574. $order = $params['order'];
  575. $field = 'Gy0_yjno,Gy0_gxh,rtrim(Gy0_gxmc) as Gy0_gxmc,rtrim(Add_gxmc) as Add_gxmc,Gy0_rate0,Gy0_rate1,损耗系数,无形损承担比例 as loss_one,超节损承担比例 as loss_two,超节损核算单价 as loss_thr,UniqId';
  576. $data =db('工单_工艺资料')->where('Gy0_gdbh',$order)->where('Gy0_yjno',$params['yjno'])->field($field)->select();
  577. $this->success('请求成功',$data);
  578. }
  579. /**
  580. * 更新工单工艺
  581. * @ApiMethod POST
  582. * @params array data
  583. */
  584. public function updateOrderGy(){
  585. if (Request::instance()->isPost() == false) {
  586. $this->error('非法请求');
  587. }
  588. $params = Request::instance()->post();
  589. if (!isset($params) || !isset($params[0]['UniqId'])){
  590. $this->error('参数不能为空');
  591. }
  592. $i = 0;
  593. foreach ($params as $key=>$value){
  594. $data = [];
  595. $data['无形损承担比例'] = $value['loss_one'];
  596. $data['超节损承担比例'] = $value['loss_two'];
  597. $data['超节损核算单价'] = $value['loss_thr'];
  598. $sql =db('工单_工艺资料')->where('UniqId',$value['UniqId'])->fetchSql(true)->update($data);
  599. $res = Db::query($sql);
  600. if ($res !== false){
  601. $i++;
  602. }
  603. }
  604. if ($i !== 0){
  605. $this->success('更新成功');
  606. }else{
  607. $this->error('更新失败');
  608. }
  609. }
  610. /**
  611. * 获取工单印件考核资料
  612. * @ApiMethod GET
  613. * @params string order
  614. */
  615. public function getOrderYj(){
  616. if (Request::instance()->isGet() == false) {
  617. $this->error('非法请求');
  618. }
  619. $params = Request::instance()->request();
  620. if (!isset($params['order']) || empty($params['order'])) {
  621. $this->error('参数错误');
  622. }
  623. if (!isset($params['yjno']) || empty($params['yjno'])) {
  624. $this->error('参数错误');
  625. }
  626. $data =db('工单_印件资料')
  627. ->where('Yj_gdbh',$params['order'])
  628. ->where('Yj_Yjno', $params['yjno'])
  629. ->field('Yj_gdbh,rtrim(yj_Yjdh) as yj_Yjdh,yj_Yjno,rtrim(yj_yjmc) as yj_yjmc,质量考核')->find();
  630. $this->success('请求成功',$data);
  631. }
  632. /**
  633. * 更新工单印件考核资料
  634. * @ApiMethod POST
  635. * @params array data
  636. */
  637. public function updateOrderYj(){
  638. if ($this->request->isGet() === false){
  639. $this->error('请求错误');
  640. }
  641. $params = $this->request->get();
  642. if (!isset($params['order'])){
  643. $this->error('参数不能为空');
  644. }
  645. if (!isset($params['yj_yjno'])){
  646. $this->error('参数不能为空');
  647. }
  648. if (!isset($params['examine'])){
  649. $this->error('参数不能为空');
  650. }
  651. if ($params['examine'] === '参与'){
  652. $examine = 0;
  653. }else{
  654. $examine = 1;
  655. }
  656. $where['Yj_Gdbh'] = $params['order'];
  657. $where['yj_Yjno'] = $params['yj_yjno'];
  658. $sql =db('工单_印件资料')->where($where)->fetchSql(true)->update(['质量考核'=>$examine]);
  659. $res = \db()->query($sql);
  660. $returnData = $this->OneOrderSuperLoss($where['Yj_Gdbh'],$where['yj_Yjno']);
  661. db('工单_质量考核汇总')
  662. ->where('Gy0_gdbh',$where['Yj_Gdbh'])
  663. ->where('印件及工序',$where['yj_Yjno'])
  664. ->delete();
  665. $sql = db('工单_质量考核汇总')->fetchSql(true)->insertAll($returnData);
  666. $result = db()->query($sql);
  667. if($result===false) $this->error('失败');
  668. if ($res !== false){
  669. $this->success('更新成功');
  670. }else{
  671. $this->error('更新失败');
  672. }
  673. }
  674. /**
  675. * 获取修正工单实际投料列表
  676. * @ApiMethod GET
  677. * @params string year
  678. * @params string month
  679. */
  680. public function getOrderFeedList(){
  681. if (Request::instance()->isGet() == false) {
  682. $this->error('非法请求');
  683. }
  684. $params = Request::instance()->request();
  685. if (empty($params['workorder']) || empty($params['yjno'])) {
  686. $this->error('参数错误');
  687. }
  688. $field = "a.Gd_gdbh,rtrim(c.yj_Yjdh) as yj_yjdh,c.yj_Yjno, c.yj_ks,c.yj_ls,rtrim(c.yj_zzdh) as yj_zzdh,
  689. rtrim(b.BOM_物料名称) as BOM_物料名称,rtrim(c.yj_tlgg) as yj_tlgg,rtrim(d.st_dw) as BOM_投料单位,
  690. a.订单数量,c.yj_平张投料, b.BOM_实际用量,d.st_sl as 实际投料,d.st_oldSl as 原投料,a.投料确认,
  691. d.Uniqid as UniqId,d.mod_number";
  692. $data =db('工单_基本资料')->alias('a')
  693. ->join('工单_印件资料 c','a.Gd_gdbh = c.Yj_Gdbh ','left')
  694. ->join('工单_bom资料 b','c.Yj_Gdbh = b.BOM_工单编号 AND c.yj_zzdh = b.BOM_物料编码','left')
  695. ->join('物料_收发记录 d','a.Gd_gdbh = d.st_gdbh AND d.cpdh = c.yj_Yjdh')
  696. ->where('a.Gd_gdbh',$params['workorder'])
  697. ->where('c.yj_Yjno',$params['yjno'])
  698. ->where(function($query) {
  699. $query->where('d.仓库编号', '101')
  700. ->whereOr('d.仓库编号', 'Y101');})
  701. ->field($field)
  702. ->group('a.Gd_gdbh,d.Uniqid')
  703. ->order('b.BOM_投料单位,a.UniqId asc')
  704. ->select();
  705. if (empty($data)){
  706. $this->success('请求成功');
  707. }
  708. foreach ($data as $key=>$value){
  709. $len = stripos($value['yj_tlgg'],'/');
  710. if ($len){
  711. $name = substr($value['yj_tlgg'],0,$len);
  712. $len_two = stripos($value['yj_tlgg'],'(');
  713. if ($len_two){
  714. $name = substr($name,0,$len_two);
  715. }
  716. $data[$key]['yj_tlgg'] = $name;
  717. }
  718. $data[$key]['rate'] = '';
  719. if (empty($value['原投料'])){
  720. $data[$key]['原投料'] = $value['实际投料'];
  721. }
  722. if ($value['mod_number'] === 0){
  723. $data[$key]['实际投料'] = '';
  724. }
  725. }
  726. $this->success('请求成功',$data);
  727. }
  728. /**
  729. * 更新工单实际投料
  730. * @ApiMethod POST
  731. * @params int UniqId
  732. * @params string number
  733. */
  734. public function updateOrderFeed(){
  735. if (Request::instance()->isPost() == false) {
  736. $this->error('非法请求');
  737. }
  738. $params = Request::instance()->post();
  739. if (!isset($params[0]['UniqId']) || empty($params[0]['UniqId'])){
  740. $this->error('参数错误');
  741. }
  742. $i = 0;
  743. $list = \db('物料_收发记录')->where('Uniqid',$params['0']['UniqId'])->find();
  744. foreach ($params as $key=>$value){
  745. $mod_num = \db('物料_收发记录')
  746. ->where('Uniqid',$value['UniqId'])
  747. ->value('mod_number');
  748. $tl_sql = \db('物料_收发记录')
  749. ->where('Uniqid',$value['UniqId'])
  750. ->fetchSql(true)
  751. ->update(['st_sl'=>$value['number'],'st_oldSl'=>$value['old_number'],'mod_number'=>$mod_num+1,'st_dw' => $value['dw']]);
  752. $tlRes = Db::query($tl_sql);
  753. if (!$tlRes){
  754. $i++;
  755. }
  756. }
  757. $total_num = \db('物料_收发记录')
  758. ->alias('a')
  759. ->field('SUM(a.st_sl) as 投料数量,b.yj_ls,b.yj_ks')
  760. ->join('工单_印件资料 b','a.st_gdbh = b.Yj_Gdbh AND a.cpdh = b.yj_yjdh')
  761. ->where('a.st_gdbh',$list['st_gdbh'])
  762. ->where('a.cpdh',$list['cpdh'])
  763. ->where(function($query) {
  764. $query->where('a.仓库编号', '101')
  765. ->whereOr('a.仓库编号', 'Y101');})
  766. ->find();
  767. $number = $total_num['投料数量']/10000*$total_num['yj_ls']*$total_num['yj_ks'];
  768. $res_sql = db('工单_基本资料')->where('Gd_gdbh',$list['st_gdbh'])->where('Gd_cpdh',$list['cpdh'])->fetchSql(true)->setField('实际投料',$number);
  769. $res = Db::query($res_sql);
  770. $data['yj_实际投料'] = $number;
  771. $yj_sql =db('工单_印件资料')->where('Yj_Gdbh',$list['st_gdbh'])->where('yj_Yjdh',$list['cpdh'])->fetchSql(true)->update($data);
  772. $yjRes = Db::query($yj_sql);
  773. $yjno = db('工单_印件资料')->where('Yj_Gdbh',$list['st_gdbh'])->where('yj_Yjdh',$list['cpdh'])->column('yj_Yjno')[0];
  774. /**
  775. * 重新计算工单超节损数据
  776. **/
  777. $result = $this->OneOrderSuperLoss($list['st_gdbh'],$yjno);
  778. //先删除数据
  779. \db('工单_质量考核汇总')
  780. ->where('Gy0_gdbh',$list['st_gdbh'])
  781. ->where('印件及工序',$yjno)
  782. ->delete();
  783. //插入新数据
  784. $lossSql = \db('工单_质量考核汇总')->fetchSql(true)->insertAll($result);
  785. $lossRes = \db()->query($lossSql);
  786. if ($i != 0 && $lossRes !== false){
  787. $this->success('更新成功');
  788. }else{
  789. $this->error('更新失败');
  790. }
  791. }
  792. /**
  793. * 工单工序产量统计
  794. * @ApiMethod GET
  795. * @params string order
  796. */
  797. public function getOrderProcessCount(){
  798. if (Request::instance()->isGet() == false) {
  799. $this->error('非法请求');
  800. }
  801. $params = Request::instance()->request();
  802. if (empty($params['order']) || empty($params['order'])) {
  803. $this->error('参数错误');
  804. }
  805. if (empty($params['yjno']) || empty($params['yjno'])) {
  806. $this->error('参数错误');
  807. }
  808. $order = $params['order'];
  809. $yjno = $params['yjno'];
  810. $sql = "SELECT a.Gy0_yjno,a.Gy0_gxh,rtrim(a.Gy0_gxmc) as Gy0_gxmc,rtrim(a.Add_gxmc) as Add_gxmc,a.Gy0_计划接货数,
  811. a.Gy0_ls,a.Gy0_sbbh,a.PD_WG,SUM(b.sczl_cl) as sczl_cl,SUM(b.sczl_zcfp) as sczl_zcfp,
  812. SUM(b.sczl_来料少数) as 来料异常,COUNT(DISTINCT b.sczl_num) as process_num,b.sczl_Pgcl,
  813. SUM(c.sczl_cl) as cl,b.sczl_rq,rtrim(a.印刷方式) as 印刷方式,rtrim(a.版距) as 版距
  814. FROM `工单_工艺资料` a
  815. LEFT JOIN `设备_产量计酬` b ON a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh
  816. LEFT JOIN db_sczl c ON a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh
  817. WHERE a.Gy0_gdbh = '{$order}' and a.GY0_Yjno = '{$yjno}' GROUP BY a.Gy0_yjno, a.Gy0_gxh ORDER BY a.Gy0_yjno, a.Gy0_gxh";
  818. $data = Db::query($sql);
  819. //手检数据
  820. $handData =db('db_手工检验')->where('sczl_gdbh',$order)->field('sum(sczl_cl) as cl,rtrim(sczl_yjgx) as sczl_gxh')->select();
  821. //包装及成品防护数据
  822. $sql = "SELECT sczl_gdbh1,sczl_gdbh2,sczl_gdbh3,sczl_gdbh4,sczl_gdbh5,sczl_gdbh6,rtrim(sczl_gxmc1) as sczl_gxmc1,rtrim(sczl_gxmc2) as sczl_gxmc2,
  823. rtrim(sczl_gxmc3) as sczl_gxmc3,rtrim(sczl_gxmc4) as sczl_gxmc4,rtrim(sczl_gxmc5) as sczl_gxmc5,rtrim(sczl_gxmc6) as sczl_gxmc6,
  824. sczl_cl1,sczl_cl2,sczl_cl3,sczl_cl4,sczl_cl5,sczl_cl6,sczl_PgCl1,sczl_PgCl2,sczl_PgCl3,sczl_PgCl4,sczl_PgCl5,sczl_PgCl6
  825. FROM `db_包装计件` WHERE `sczl_gdbh1` LIKE '%{$order}%' OR `sczl_gdbh2` LIKE '%{$order}%'
  826. OR `sczl_gdbh3` LIKE '%{$order}%' OR `sczl_gdbh4` LIKE '%{$order}%' OR `sczl_gdbh5` LIKE '%{$order}%' OR `sczl_gdbh6` LIKE '%{$order}%'";
  827. $package = Db::query($sql);
  828. $list = [];
  829. $j = 0;
  830. foreach ($package as $value){
  831. for ($i = 1; $i <= 6; $i++) {
  832. $gdbhlKey = "sczl_gdbh" . $i;
  833. $gxmcKey = "sczl_gxmc" . $i;
  834. $clKey = "sczl_cl" . $i;
  835. $pgclKey = "sczl_PgCl" . $i;
  836. if ($value[$gdbhlKey] == '2311743' && $value[$clKey] > 0) {
  837. $list[$j]['sczl_gdbh'] = $value[$gdbhlKey];
  838. $list[$j]['sczl_gxmc'] = $value[$gxmcKey];
  839. $list[$j]['sczl_cl'] = $value[$clKey];
  840. $list[$j]['sczl_PgCl'] = $value[$pgclKey];
  841. $j++;
  842. }
  843. }
  844. }
  845. // 创建一个关联数组,用于存储相同 sczl_gxmc 的值和对应的乘积之和
  846. $sumArray = [];
  847. foreach ($list as $item) {
  848. $key = $item['sczl_gxmc'];
  849. $cl = floatval($item['sczl_cl']);
  850. $pgCl = intval($item['sczl_PgCl']);
  851. $product = $cl * $pgCl;
  852. if (!isset($sumArray[$key])) {
  853. $sumArray[$key] = 0;
  854. }
  855. $sumArray[$key] += $product;
  856. }
  857. $handGxh = substr($handData[0]['sczl_gxh'],-2);
  858. foreach ($data as $key=>$item){
  859. $data[$key]['折算车头产量'] = $item['Gy0_计划接货数'];
  860. $data[$key]['Gy0_计划接货数'] = $item['Gy0_计划接货数']*$item['Gy0_ls'];
  861. $data[$key]['制程废品率'] = '';
  862. if ($item['sczl_zcfp'] > 0 && $item['sczl_cl']){
  863. $data[$key]['制程废品率'] = number_format($item['sczl_zcfp']/$item['sczl_cl']*100,4).'%';
  864. }
  865. if ($item['cl'] > 0){
  866. $data[$key]['sczl_cl'] = $item['cl'];
  867. }
  868. if ($item['sczl_Pgcl'] > 0){
  869. $data[$key]['sczl_cl'] = $item['sczl_cl'] * $item['sczl_Pgcl'];
  870. }
  871. if ($item['Gy0_gxh'] == (int)$handGxh){
  872. $data[$key]['sczl_cl'] = $handData[0]['cl'];
  873. }
  874. foreach ($sumArray as $k=>$v){
  875. if ($item['Gy0_gxmc'] == $k){
  876. $data[$key]['sczl_cl'] = $v;
  877. }
  878. }
  879. if (substr($item['PD_WG'],0,4) == '1900'){
  880. $data[$key]['PD_WG'] = '计划';
  881. }else{
  882. $data[$key]['PD_WG'] = '完工';
  883. }
  884. //印刷方式为卷对卷时候:上报产量/版距*1000
  885. if ($item['印刷方式'] === '卷对卷'){
  886. $data[$key]['sczl_cl'] = ceil($data[$key]['sczl_cl']/$item['版距']*1000);
  887. $data[$key]['sczl_zcfp'] = ceil($data[$key]['sczl_zcfp']/$item['版距']*1000);
  888. $data[$key]['来料异常'] = ceil($data[$key]['来料异常']/$item['版距']*1000);
  889. }
  890. }
  891. $this->success('请求成功',$data);
  892. }
  893. /**
  894. * 月份员工超节损数据汇总
  895. * @return void
  896. * @throws \think\db\exception\DataNotFoundException
  897. * @throws \think\db\exception\ModelNotFoundException
  898. * @throws \think\exception\DbException
  899. */
  900. public function EmployeeDataCollect()
  901. {
  902. if ($this->request->isPost() === false) {
  903. $this->error('请求错误');
  904. }
  905. $params = $this->request->post();
  906. if (empty($params)) {
  907. $this->error('参数错误');
  908. }
  909. $date = date('Ym', strtotime($params['date']));
  910. $list = \db('工单_质量考核汇总')
  911. ->alias('a')
  912. ->join('工单_印件资料 b', 'a.Gy0_gdbh = b.Yj_Gdbh AND a.印件及工序 = b.yj_Yjno')
  913. ->join('成品入仓 c', 'a.Gy0_gdbh = c.jjcp_gdbh AND a.印件及工序 = c.jjcp_yjno')
  914. ->where('a.sys_ny', $date)
  915. ->where(function ($query) {
  916. $query->where('b.质量考核', 0)
  917. ->whereOr('b.质量考核', null);
  918. })
  919. ->where('c.jjcp_smb', 'like', '末%')
  920. ->select();
  921. $data = [];
  922. foreach ($list as $item) {
  923. $workshop = $item["车间名称"] ?? '';
  924. for ($i = 1; $i <= 8; $i++) {
  925. if (!empty($item["sczl_bh{$i}"]) && $item["sczl_bh{$i}"]!== ''){
  926. $bh = $item["sczl_bh{$i}"] ?? '';
  927. $xm = $item["Xm{$i}"] ?? '';
  928. $rateValue = floatval($item["sczl_rate{$i}"]) ?? '';
  929. // 关键优化:如果分配比例为 0 或空,默认为 1
  930. $rate = (empty($rateValue) || (float)$rateValue == 0) ? 1 : (float)$rateValue;
  931. if (!empty($bh) && $bh !== '') {
  932. $je = round((float)$item["CjsJe"] * $rate, 4);
  933. $data[] = [
  934. "bh" => $bh,
  935. "xm" => $xm,
  936. "je" => (float)number_format($je, 4, '.', ''),
  937. "cj" => $workshop
  938. ];
  939. }
  940. }
  941. }
  942. }
  943. $result = [];
  944. foreach ($data as $item) {
  945. $cj = $item['cj'];
  946. $bh = $item['bh'];
  947. $je = round($item['je'], 2); // 保留两位小数
  948. if (!isset($result[$cj])) {
  949. $result[$cj] = [];
  950. }
  951. if (isset($result[$cj][$bh])) {
  952. $result[$cj][$bh]['je'] += (float)$je;
  953. } else {
  954. $result[$cj][$bh] = [
  955. 'bh' => $bh,
  956. 'xm' => $item['xm'],
  957. 'je' => (float)$je,
  958. 'cj' => $cj
  959. ];
  960. }
  961. }
  962. // 将每个车间的子数组转换为索引数组
  963. foreach ($result as $cjName => &$items) {
  964. $items = array_values($items);
  965. }
  966. $this->success('成功', $result);
  967. }
  968. /**
  969. * 单条工单超节损计算
  970. * @param $gdbh
  971. * @param $yjno
  972. * @return array
  973. * @throws \think\db\exception\DataNotFoundException
  974. * @throws \think\db\exception\ModelNotFoundException
  975. * @throws \think\exception\DbException
  976. */
  977. public function OneOrderSuperLoss($gdbh,$yjno)
  978. {
  979. $param = [
  980. 'gdbh' => $gdbh,
  981. 'yjno' => $yjno
  982. ];
  983. //查询工单入仓数据
  984. $workOrderData = \db('成品入仓')
  985. ->where('jjcp_gdbh', $param['gdbh'])
  986. ->where('jjcp_yjno', $param['yjno'])
  987. ->where('jjcp_smb', '末 板')
  988. ->find();
  989. if (empty($workOrderData)) {
  990. $this->error('工单' . $param['gdbh'] . '-' . $param['yjno'] . '未查询到末板入仓记录');
  991. }
  992. //入仓数量
  993. $total_number = \db('成品入仓')
  994. ->where('jjcp_gdbh', $param['gdbh'])
  995. ->where('jjcp_yjno', $param['yjno'])
  996. ->column('SUM(jjcp_sl)');
  997. //查询工单资料、投料数据
  998. $field = 'a.Gd_gdbh,rtrim(a.成品代号) as 成品代号,rtrim(a.成品名称) as 成品名称,
  999. rtrim(a.销售订单号) as 销售订单号,a.订单数量,c.yj_ls as ls,c.yj_ks as ks,SUM(b.st_sl) as 投料,
  1000. b.st_dw,c.yj_zzmc,c.yj_tlgg,SUM(b.mod_number) as mod_num';
  1001. $data = db('工单_基本资料')
  1002. ->alias('a')
  1003. ->join('物料_收发记录 b', 'a.Gd_gdbh = b.st_gdbh AND a.Gd_cpdh = b.cpdh')
  1004. ->join('工单_印件资料 c', 'c.Yj_Gdbh = a.Gd_gdbh AND c.yj_Yjdh = a.Gd_cpdh')
  1005. ->where('a.Gd_Gdbh', $param['gdbh'])
  1006. ->where('c.yj_Yjno', $param['yjno'])
  1007. ->where(function ($query) {
  1008. $query->where('b.仓库编号', '101')
  1009. ->whereOr('b.仓库编号', 'Y101');
  1010. })
  1011. ->field($field)
  1012. ->find();
  1013. if ($data['投料'] == null){
  1014. return false;
  1015. }
  1016. if (!empty($data['yj_tlgg'])){
  1017. $number1 = (int)substr($data['yj_tlgg'],0,3);
  1018. $number2 = (int)substr($data['yj_tlgg'],4,3);
  1019. if ($number1 !== 0 && $number2 !== 0) {
  1020. preg_match('/(\d+)g/',$data['yj_zzmc'], $matches);
  1021. if ($data['st_dw'] === '吨'){
  1022. $data['投料'] = round(($data['投料']*1000*1000)/$matches[1]/($number1*$number2)*1000000);
  1023. $data['st_dw'] = '张';
  1024. }
  1025. }
  1026. }
  1027. //将开数、联数为0重新赋值
  1028. if ($data['ls'] == 0) {
  1029. $data['ls'] = 1;
  1030. }
  1031. if ($data['ks'] == 0) {
  1032. $data['ks'] = 1;
  1033. }
  1034. //计算工单实际投料
  1035. $data['实际投料'] = str_replace(',', '', number_format($data['投料'] * $data['ls'] * $data['ks'] / 10000, 4));
  1036. new WorkOrder();
  1037. (new WorkOrder)->PlannedProcessYield($param['gdbh'],$param['yjno'],0,$data['实际投料']*10000/$data['ls']);
  1038. //工单入仓数量
  1039. $data['warehousing_num'] = $total_number[0];
  1040. //截取工单末版的入仓时间
  1041. $data['warehousing_date'] = substr($workOrderData['jjcp_sj'], 0, 10);
  1042. $gxh_values = $this->getSuperLossProcessGxhList($workOrderData['jjcp_gdbh'], $workOrderData['jjcp_yjno']);
  1043. if (empty($gxh_values)) {
  1044. $this->error("工单".$workOrderData['jjcp_gdbh']."-".$workOrderData['jjcp_yjno']."未查询到报工信息,请核查该工单是否已进入超节损");
  1045. }
  1046. $feedQty = floatval($data['实际投料']) * 10000;
  1047. $realRateVal = $feedQty > 0 ? (floatval($total_number[0]) / $feedQty * 100) : 0;
  1048. $data['real_rate'] = number_format($realRateVal, 2) . '%';
  1049. $targetRateVal = 100.0;
  1050. //制程废品
  1051. $zzfp_data = db('设备_产量计酬')
  1052. ->where('sczl_gdbh', $workOrderData['jjcp_gdbh'])
  1053. ->where('sczl_yjno', $workOrderData['jjcp_yjno'])
  1054. ->field('SUM(sczl_zcfp) as sczl_zcfp')
  1055. ->select();
  1056. //制程废品*ls*ks
  1057. $data['zcfp'] = $zzfp_data[0]['sczl_zcfp'] * $data['ls'] * $data['ks'];
  1058. //废品数量
  1059. $wasteTotal = db('db_qczl')
  1060. ->where('qczl_gdbh', $workOrderData['jjcp_gdbh'])
  1061. ->where('qczl_yjno', $workOrderData['jjcp_yjno'])
  1062. ->sum('qczl_fp');
  1063. if (empty($wasteTotal)) {
  1064. $wasteTotal = 0;
  1065. }
  1066. //废品合计=制程废品+核检废品
  1067. $waste_total = $data['zcfp'] + $wasteTotal;
  1068. //工单无形损 = 实际投料-入仓数量-废品合计
  1069. $data['intangible_loss'] = (int)($data['实际投料'] * 10000 - $total_number[0] - $waste_total);
  1070. //查询核检单废品上报数据
  1071. $out_sql = "SELECT qczl_num,fp_sl1,fp_sl2,fp_sl3,fp_sl4,fp_sl5,fp_sl6,fp_sl7,fp_sl8,fp_sl9,fp_sl10,fp_sl11,fp_sl12,fp_sl13,
  1072. fp_lb1,fp_lb2,fp_lb3,fp_lb4,fp_lb5,fp_lb6,fp_lb7,fp_lb8,fp_lb9,fp_lb10,fp_lb11,fp_lb12,fp_lb13,
  1073. fp_bh1,fp_bh2,fp_bh3,fp_bh4,fp_bh5,fp_bh6,fp_bh7,fp_bh8,fp_bh9,fp_bh10,fp_bh11,fp_bh12,fp_bh13,
  1074. fp_bz1,fp_bz2,fp_bz3,fp_bz4,fp_bz5,fp_bz6,fp_bz7,fp_bz8,fp_bz9,fp_bz10,fp_bz11,fp_bz12,fp_bz13,
  1075. fp_gxmc1,fp_gxmc2,fp_gxmc3,fp_gxmc4,fp_gxmc5,fp_gxmc6,fp_gxmc7,fp_gxmc8,fp_gxmc9,fp_gxmc10,fp_gxmc11,fp_gxmc12,fp_gxmc13,UniqId
  1076. FROM db_qczl WHERE qczl_gdbh = '{$workOrderData['jjcp_gdbh']}' AND qczl_yjno = '{$workOrderData['jjcp_yjno']}'";
  1077. $waste_out = Db::query($out_sql);
  1078. $list = []; //外发废数组
  1079. $quality = [];//质检废数组
  1080. $material = [];//材料废数组
  1081. $change = [];//零头处理数组
  1082. $machine = [];//机检废品数组
  1083. $j = 0;
  1084. $m = 0;
  1085. $n = 0;
  1086. $l = 0;
  1087. $o = 0;
  1088. foreach ($waste_out as $entry) {
  1089. for ($i = 1; $i <= 13; $i++) {
  1090. $labelKey = "fp_lb" . $i;
  1091. $bhKey = "fp_bh" . $i;
  1092. $gxmcKey = "fp_gxmc" . $i;
  1093. $slKey = "fp_sl" . $i;
  1094. if (!empty($entry[$labelKey])) {
  1095. //外发加工废
  1096. if (substr($entry[$labelKey],0,3) == 'M04'){
  1097. $list[$j]= $entry[$slKey];
  1098. $j++;
  1099. }
  1100. //材料废
  1101. if (substr($entry[$labelKey],0,1) == 'L' ){
  1102. $material[$n]= $entry[$slKey];
  1103. $n++;
  1104. }
  1105. //零头处理
  1106. if (substr($entry[$labelKey],0,3) == 'M01' ){
  1107. $change[$l]= $entry[$slKey];
  1108. $l++;
  1109. }
  1110. //机检废品
  1111. if (substr($entry[$gxmcKey],0,2) == '01' ){
  1112. $machine[$o]= $entry[$slKey];
  1113. $o++;
  1114. }
  1115. }
  1116. $quality[$m]= $entry[$slKey];
  1117. $m++;
  1118. }
  1119. }
  1120. $data['材料废'] = array_sum($material); //材料废
  1121. $data['零头处理'] = array_sum($change); //零头处理
  1122. $data['外发废'] = array_sum($list);//外发废
  1123. $data['工单质检废'] = array_sum($quality);//质检废
  1124. $data['机检废'] = array_sum($machine);//机检废
  1125. $plan_total = $this->getIntangiblePlanLossTotal(
  1126. $workOrderData['jjcp_gdbh'],
  1127. $workOrderData['jjcp_yjno'],
  1128. $gxh_values
  1129. );
  1130. $targetRateVal = $this->calcSuperLossTargetQualificationRate(
  1131. $workOrderData['jjcp_gdbh'],
  1132. $workOrderData['jjcp_yjno'],
  1133. $gxh_values
  1134. );
  1135. $data['target_rate'] = number_format($targetRateVal, 2) . '%';
  1136. //单据列表最后统计/数据汇总
  1137. $total = [];
  1138. $total['plan_loss'] = 0;
  1139. $total['total_fp'] = 0;
  1140. $total['waste_quality'] = 0;
  1141. $total['waste_intangible'] = 0;
  1142. $total['reward'] = 0; //超节损奖励数组
  1143. $sczlProcessSubForCl = $this->buildSczlProcessAggSubSql();
  1144. //工单产量数据详情查询
  1145. $total_cl_data = \db('工单_工艺资料')->alias('a')
  1146. ->field(['a.Gy0_yjno', 'a.Gy0_gxh', 'rtrim(a.Gy0_gxmc) as gxmc', 'a.Gy0_ls', 'SUM(b.sczl_cl) as total_cl', 'MAX(c.cl) as cl','rtrim(a.印刷方式) as 印刷方式','rtrim(a.版距) as 版距'])
  1147. ->join('设备_产量计酬 b', 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh', 'left')
  1148. ->join([$sczlProcessSubForCl => 'c'], 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh', 'left')
  1149. ->where([
  1150. 'a.Gy0_gdbh' => $workOrderData['jjcp_gdbh'],
  1151. 'a.Gy0_yjno' => $workOrderData['jjcp_yjno'],
  1152. 'a.Gy0_gxh' => ['IN', $gxh_values],
  1153. ])
  1154. ->group('a.Gy0_gxh')
  1155. ->order('a.Gy0_gxh')
  1156. ->select();
  1157. $sczlTeamSub = $this->buildSczlTeamAggSubSql();
  1158. //按班组分的产量数据
  1159. $gy_data = db('工单_工艺资料')
  1160. ->alias('a')
  1161. ->field([
  1162. 'a.Gy0_gdbh', 'a.Gy0_yjno', 'a.Gy0_gxh', 'a.Gy0_ls', 'a.Gy0_ks', 'a.Gy0_计划损耗', 'a.超节损承担比例',
  1163. 'CONCAT(`a`.`Gy0_gxmc`, "【", a.Add_gxmc,"】") AS sczl_gxmc', 'SUM(b.sczl_zcfp) as sczl_zcfp', 'SUM(b.sczl_cl) as total_cl',
  1164. 'b.sczl_bh1', 'b.sczl_bh2', 'b.sczl_bh3', 'b.sczl_bh4', 'b.sczl_bh5', 'b.sczl_bh6',
  1165. 'b.sczl_bh7', 'b.sczl_bh8', 'b.sczl_bh9', 'b.sczl_bh10', 'GROUP_CONCAT(DISTINCT b.sczl_num SEPARATOR ",") AS 流程单',
  1166. 'b.sczl_bzdh', 'b.sczl_rate1', 'b.sczl_rate2', 'b.sczl_rate3', 'b.sczl_rate4', 'b.sczl_rate5',
  1167. 'b.sczl_rate6', 'b.sczl_rate7', 'b.sczl_rate8', 'b.sczl_rate9', 'b.sczl_rate10',
  1168. 'c.gxmc', 'c.cl', 'c.fp', 'c.sczl_bh1 as sczl_bh',
  1169. 'd.使用部门 as 使用部门', 'c.bzdh', 'b.sczl_jtbh', 'a.损耗系数', 'a.Gy0_ms', 'a.Gy0_Rate0',
  1170. 'a.Gy0_Rate1', 'a.无形损承担比例', 'a.Gy0_计划接货数*a.Gy0_ls*a.Gy0_ks as 计划产量', 'e.Gd_客户代号', 'e.Gd_客户名称',
  1171. 'e.Gd_cpdh', 'e.Gd_cpmc', 'e.销售订单号', 'e.投料大箱', 'e.订单数量', 'e.计量单位', 'rtrim(a.Gy0_SITE) as Gy0_SITE',
  1172. 'rtrim(a.印刷方式) as 印刷方式','rtrim(a.版距) as 版距'
  1173. ])
  1174. ->join('设备_产量计酬 b', 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh', 'left')
  1175. ->join([$sczlTeamSub => 'c'], 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh AND IFNULL(b.sczl_bh1,\'\') = IFNULL(c.sczl_bh1,\'\')', 'left')
  1176. ->join('设备_基本资料 d', 'd.设备编号 = b.sczl_jtbh', 'left')
  1177. ->join('工单_基本资料 e', 'a.Gy0_gdbh = e.Gd_gdbh AND a.Gy0_yjno = e.行号')
  1178. ->where([
  1179. 'a.Gy0_gdbh' => $workOrderData['jjcp_gdbh'],
  1180. 'a.Gy0_yjno' => $workOrderData['jjcp_yjno'],
  1181. 'a.Gy0_gxh' => ['in', $gxh_values],
  1182. ])
  1183. ->group('a.Gy0_gxh,b.sczl_jtbh,b.sczl_bh1, CASE WHEN b.sczl_bh2 = "000000" THEN "" ELSE b.sczl_bh2 END, b.sczl_bh3,
  1184. b.sczl_bh4, b.sczl_bh5, b.sczl_bh6, b.sczl_bh7, b.sczl_bh8, b.sczl_bh9')
  1185. ->order('a.Gy0_gxh asc, b.开工时间 asc')
  1186. ->select();
  1187. $gy_data = $this->appendMissingSuperLossProcessRows(
  1188. $gy_data,
  1189. $gxh_values,
  1190. $workOrderData['jjcp_gdbh'],
  1191. $workOrderData['jjcp_yjno']
  1192. );
  1193. $sumBz = [];
  1194. foreach ($gy_data as $kk => $vv){
  1195. //每道工序的产量(按班组分)
  1196. $vv['total_cl'] = $vv['total_cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
  1197. if (empty($vv['total_cl'])) {
  1198. $vv['total_cl'] = $vv['cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
  1199. }
  1200. if (empty($vv['sczl_bh1'])) {
  1201. $vv['sczl_bh1'] = $vv['sczl_bh'] ?? '';
  1202. }
  1203. if (isset($sumBz[$vv['sczl_bh1'].'-'.$vv['Gy0_gxh']])){
  1204. $sumBz[$vv['sczl_bh1'].'-'.$vv['Gy0_gxh']] += $vv['total_cl'];
  1205. }else{
  1206. $sumBz[$vv['sczl_bh1'].'-'.$vv['Gy0_gxh']] = $vv['total_cl'];
  1207. }
  1208. }
  1209. foreach ($gy_data as $kk => $vv) {
  1210. $banju = $vv['版距']/1000;
  1211. if ($vv['印刷方式'] === '卷对卷'){
  1212. $vv['total_cl'] = $vv['total_cl']*$banju;
  1213. }
  1214. //每道工序的产量(按班组分)
  1215. $gy_data[$kk]['total_cl'] = (int)$vv['total_cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
  1216. if (empty($vv['total_cl'])) {
  1217. $gy_data[$kk]['total_cl'] = (int)$vv['cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
  1218. }
  1219. $gy_data[$kk]['Gy0_计划损耗'] = $vv['Gy0_计划损耗'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
  1220. $vv['Gy0_计划损耗'] = $vv['Gy0_计划损耗'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
  1221. //计算每道工序的计划损耗
  1222. foreach ($total_cl_data as $k => $v) {
  1223. //每道工序的总产量
  1224. $cl = $v['total_cl'] * $v['Gy0_ls'];
  1225. if (empty($cl)) {
  1226. $cl = $v['cl'] * $v['Gy0_ls'];
  1227. }
  1228. if ($vv['Gy0_yjno'] == $v['Gy0_yjno'] && $vv['Gy0_gxh'] == $v['Gy0_gxh']) {
  1229. if ($cl > 0) {
  1230. $gy_data[$kk]['计划损耗'] = round($gy_data[$kk]['total_cl'] / $cl * $vv['Gy0_计划损耗']);
  1231. }
  1232. }
  1233. }
  1234. if (empty($gy_data[$kk]['计划损耗'])) {
  1235. $gy_data[$kk]['计划损耗'] = (int)$vv['Gy0_计划损耗'];
  1236. }
  1237. //每道工序的制程废品(按班组分)
  1238. $gy_data[$kk]['sczl_zcfp'] = $vv['sczl_zcfp'] * $vv['Gy0_ls'];
  1239. if (empty($vv['sczl_zcfp'])) {
  1240. $gy_data[$kk]['sczl_zcfp'] = $vv['fp'] * $vv['Gy0_ls'];
  1241. }
  1242. //计算每道工序的质检废(按班组)
  1243. $gy_data[$kk]['sczl_gxmc'] = $vv['sczl_gxmc'];
  1244. if (empty($vv['sczl_gxmc'])) {
  1245. $gy_data[$kk]['sczl_gxmc'] = $vv['gxmc'];
  1246. }
  1247. if (empty($vv['sczl_bh1']) || is_null($vv['sczl_bh1'])) {
  1248. $vv['sczl_bh1'] = $vv['sczl_bh'] ?? '';
  1249. }
  1250. $gy_data[$kk]['sczl_bh1'] = $vv['sczl_bh1'];
  1251. $gy_data[$kk]['质检废'] = 0;
  1252. $gy_data[$kk]['zjfp'] = 0;
  1253. foreach ($waste_out as $entry) {
  1254. for ($i = 1; $i <= 13; $i++) {
  1255. $gxmcKey = "fp_gxmc" . $i;
  1256. $gxlbKey = "fp_lb" . $i;
  1257. $slKey = "fp_sl" . $i;
  1258. $bhKey = "fp_bh" . $i;
  1259. if ((int)substr($entry[$gxmcKey], 0, 2) == $vv['Gy0_gxh'] && $entry[$bhKey] == $vv['sczl_bh1']) {
  1260. $gy_data[$kk]['zjfp'] += $entry[$slKey];
  1261. }
  1262. }
  1263. }
  1264. $teamKey = $vv['sczl_bh1'] . '-' . $vv['Gy0_gxh'];
  1265. $teamTotal = $sumBz[$teamKey] ?? 0;
  1266. if ($teamTotal > 0) {
  1267. $gy_data[$kk]['质检废'] = round($gy_data[$kk]['zjfp'] * ($gy_data[$kk]['total_cl'] / $teamTotal));
  1268. } else {
  1269. $gy_data[$kk]['质检废'] = (int)$gy_data[$kk]['zjfp'];
  1270. }
  1271. //无形损分摊(分母与按工序打印一致:非检工序计划损耗合计,并考虑无形损承担比例)
  1272. $gy_data[$kk]['无形损分摊'] = $this->calcTeamIntangibleLossShare(
  1273. $vv,
  1274. $gy_data[$kk]['计划损耗'] ?? 0,
  1275. $gy_data[$kk]['Gy0_计划损耗'] ?? ($vv['Gy0_计划损耗'] ?? 0),
  1276. $plan_total,
  1277. floatval($data['intangible_loss'])
  1278. );
  1279. //班组成员
  1280. for ($j = 1; $j <= 10; $j++) {
  1281. $bhKey = "sczl_bh" . $j;
  1282. if (!empty($vv[$bhKey])) {
  1283. $name = \db('人事_基本资料')->where('员工编号', $vv[$bhKey])->value('rtrim(员工姓名)');
  1284. $gy_data[$kk]['sczl_name' . $j] = $name;
  1285. } else {
  1286. $gy_data[$kk]['sczl_name' . $j] = '';
  1287. }
  1288. }
  1289. //工序产量
  1290. foreach ($total_cl_data as $k => $v) {
  1291. $banju1 = $v['版距']/1000;
  1292. if ($v['印刷方式'] === '卷对卷'){
  1293. $v['total_cl'] = $v['total_cl']/$banju1;
  1294. }
  1295. if ($v['Gy0_yjno'] === $vv['Gy0_yjno'] && $v['Gy0_gxh'] === $vv['Gy0_gxh']) {
  1296. if (strpos($v['gxmc'], '拆片') !== false) {
  1297. $gy_data[$kk]['工序产量'] = $v['cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
  1298. } else {
  1299. $gy_data[$kk]['工序产量'] = $v['total_cl'] * $vv['Gy0_ls'] * $vv['Gy0_ks'];
  1300. }
  1301. }
  1302. }
  1303. unset($gy_data[$kk]['gxmc']);
  1304. unset($gy_data[$kk]['cl']);
  1305. unset($gy_data[$kk]['fp']);
  1306. unset($gy_data[$kk]['sczl_bh']);
  1307. unset($gy_data[$kk]['bzdh']);
  1308. }
  1309. //计算超节损金额
  1310. foreach ($gy_data as $n => $item) {
  1311. //节损数量
  1312. if ($item['无形损分摊'] > 0) {
  1313. $total_waste = $item['质检废'] + $item['sczl_zcfp'] + $item['无形损分摊'];
  1314. } else {
  1315. $total_waste = $item['质检废'] + $item['sczl_zcfp'];
  1316. }
  1317. $gy_data[$n]['节损数量'] = $item['计划损耗'] - $total_waste;
  1318. //节损奖
  1319. $guige = \db('物料_存货编码')
  1320. ->where('物料代码',$data['成品代号'])
  1321. ->value('rtrim(规格)');
  1322. //工序超节损金额
  1323. if (strpos($guige,'小盒') !== false){
  1324. $moneyRate = 0.02;
  1325. }else{
  1326. $moneyRate = 0.09;
  1327. }
  1328. if (strpos($item['sczl_gxmc'], '机检') !== false) {
  1329. $gy_data[$n]['节损奖'] = 0;
  1330. } else {
  1331. $gy_data[$n]['节损奖'] = number_format($gy_data[$n]['节损数量'] * $item['超节损承担比例'] * $moneyRate, 4);
  1332. }
  1333. $gy_data[$n]['sys_ny'] = date('Ym', strtotime($workOrderData['jjcp_sj']));
  1334. $gy_data[$n]['超节损核算单价'] = $moneyRate;
  1335. $total['plan_loss'] += $item['计划损耗'];
  1336. $total['total_fp'] += $item['sczl_zcfp'];
  1337. $total['waste_quality'] += $item['质检废'];
  1338. $total['waste_intangible'] += $item['无形损分摊'];
  1339. $total['reward'] += floatval(str_replace(',', '', $gy_data[$n]['节损奖']));
  1340. }
  1341. $rewardMultiplier = $this->resolveSuperLossRewardMultiplier(
  1342. $targetRateVal,
  1343. $realRateVal,
  1344. floatval($data['材料废'] ?? 0),
  1345. $feedQty
  1346. );
  1347. $data['reward_rate'] = (string)$rewardMultiplier;
  1348. if ($rewardMultiplier > 1) {
  1349. $total['reward'] = 0;
  1350. foreach ($gy_data as $n => $item) {
  1351. $baseReward = floatval(str_replace(',', '', (string)$gy_data[$n]['节损奖']));
  1352. if ($baseReward != 0.0) {
  1353. $gy_data[$n]['节损奖'] = number_format($baseReward * $rewardMultiplier, 4);
  1354. }
  1355. $total['reward'] += floatval(str_replace(',', '', $gy_data[$n]['节损奖']));
  1356. }
  1357. }
  1358. //整合数据
  1359. $result = [];
  1360. foreach ($gy_data as $key => $value) {
  1361. $result[$key] = [
  1362. 'sys_ny' => $value['sys_ny'],
  1363. 'Gy0_gdbh' => $value['Gy0_gdbh'],
  1364. '印件及工序' => $value['Gy0_yjno'],
  1365. '工序' => $value['Gy0_gxh'],
  1366. '工序名称' => $value['sczl_gxmc'],
  1367. '联数' => $value['Gy0_ls'],
  1368. '基础损耗' => $value['Gy0_Rate0'],
  1369. '损耗率' => $value['Gy0_Rate1'],
  1370. '损耗系数' => $value['损耗系数'],
  1371. '计损色数' => $value['Gy0_ms'],
  1372. '计划产量' => $value['计划产量'],
  1373. '计划损耗' => $value['Gy0_计划损耗'],
  1374. '班组分摊计划损耗' => $value['计划损耗'],
  1375. '印件工序产量' => $value['工序产量'],
  1376. '班组产量' => $value['total_cl'],
  1377. '班组制程废品' => $value['sczl_zcfp'],
  1378. '工单质检废' => $data['工单质检废'],
  1379. '班组质检废品' => $value['zjfp'],
  1380. '班组分摊质检废品' => $value['质检废'],
  1381. '无班组废品' => 0,
  1382. '外发废' => $data['外发废'],
  1383. '材料废' => $data['材料废'],
  1384. '零头处理' => $data['零头处理'],
  1385. '分摊废' => 0,
  1386. '分摊废明细' => 0,
  1387. '印件无形损' => $data['intangible_loss'],
  1388. '班组分摊无形损' => $value['无形损分摊'],
  1389. 'CjsSl' => $value['节损数量'],
  1390. 'CjsJe' => str_replace(",", "", $value['节损奖']),
  1391. '无形损承担比例' => $value['无形损承担比例'],
  1392. '超节损承担比例' => $value['超节损承担比例'],
  1393. '超节损核算单价' => $value['超节损核算单价'],
  1394. 'sczl_jtbh' => $value['sczl_jtbh'],
  1395. 'sczl_bzdh' => $value['sczl_bzdh'],
  1396. 'sczl_bh1' => $value['sczl_bh1'],
  1397. 'sczl_bh2' => $value['sczl_bh2'],
  1398. 'sczl_bh3' => $value['sczl_bh3'],
  1399. 'sczl_bh4' => $value['sczl_bh4'],
  1400. 'sczl_bh5' => $value['sczl_bh5'],
  1401. 'sczl_bh6' => $value['sczl_bh6'],
  1402. 'sczl_bh7' => $value['sczl_bh7'],
  1403. 'sczl_bh8' => $value['sczl_bh8'],
  1404. 'Xm1' => $value['sczl_name1'],
  1405. 'Xm2' => $value['sczl_name2'],
  1406. 'Xm3' => $value['sczl_name3'],
  1407. 'Xm4' => $value['sczl_name4'],
  1408. 'Xm5' => $value['sczl_name5'],
  1409. 'Xm6' => $value['sczl_name6'],
  1410. 'Xm7' => $value['sczl_name7'],
  1411. 'Xm8' => $value['sczl_name8'],
  1412. 'sczl_rate1' => $value['sczl_rate1'],
  1413. 'sczl_rate2' => $value['sczl_rate2'],
  1414. 'sczl_rate3' => $value['sczl_rate3'],
  1415. 'sczl_rate4' => $value['sczl_rate4'],
  1416. 'sczl_rate5' => $value['sczl_rate5'],
  1417. 'sczl_rate6' => $value['sczl_rate6'],
  1418. 'sczl_rate7' => $value['sczl_rate7'],
  1419. 'sczl_rate8' => $value['sczl_rate8'],
  1420. '类型' => '',
  1421. '客户代号' => $value['Gd_客户代号'],
  1422. '客户名称' => $value['Gd_客户名称'],
  1423. '产品代号' => $value['Gd_cpdh'],
  1424. '产品名称' => $value['Gd_cpmc'],
  1425. '销售订单号' => $value['销售订单号'],
  1426. '订单数量' => $value['订单数量'],
  1427. '计量单位' => $value['计量单位'],
  1428. '实际投料' => $data['实际投料'],
  1429. '入仓数量' => $total_number[0],
  1430. '入仓日期' => $workOrderData['jjcp_sj'],
  1431. '大箱数' => $value['投料大箱'],
  1432. '废品合计' => $data['工单质检废'] + $data['zcfp'],
  1433. 'sys_id' => '',
  1434. 'sys_rq' => date('Y-m-d H:i:s', time()),
  1435. '车间名称' => $value['Gy0_SITE']
  1436. ];
  1437. }
  1438. return $result;
  1439. }
  1440. /**
  1441. * 写入超节损核算结果(队列 OrderSuperLossJob / OrderLossQueueWorker 等调用)
  1442. *
  1443. * @param string $gdbh 工单编号
  1444. * @param string $yjno 印件号
  1445. * @param array $rows OneOrderSuperLoss 返回的行数据
  1446. * @return bool
  1447. */
  1448. public function saveSuperLossResult($gdbh, $yjno, array $rows)
  1449. {
  1450. $gdbh = trim((string)$gdbh);
  1451. $yjno = trim((string)$yjno);
  1452. if ($gdbh === '' || $yjno === '' || empty($rows)) {
  1453. return false;
  1454. }
  1455. db('工单_质量考核汇总')
  1456. ->where('Gy0_gdbh', $gdbh)
  1457. ->where('印件及工序', $yjno)
  1458. ->delete();
  1459. foreach ($rows as $idx => $row) {
  1460. for ($r = 1; $r <= 8; $r++) {
  1461. $key = 'sczl_rate' . $r;
  1462. if (!isset($row[$key]) || $row[$key] === '' || $row[$key] === null) {
  1463. $rows[$idx][$key] = 0;
  1464. }
  1465. }
  1466. }
  1467. $sql = db('工单_质量考核汇总')->fetchSql(true)->insertAll($rows);
  1468. $res = db()->query($sql);
  1469. return $res !== false;
  1470. }
  1471. /**
  1472. * 超节损列表
  1473. * @return void
  1474. * @throws \think\db\exception\DataNotFoundException
  1475. * @throws \think\db\exception\ModelNotFoundException
  1476. * @throws \think\exception\DbException
  1477. */
  1478. public function getList()
  1479. {
  1480. if (!Request::instance()->isGet()) {
  1481. $this->error('非法请求');
  1482. }
  1483. $params = Request::instance()->param();
  1484. $where = [];
  1485. // 设置默认分页和限制
  1486. $limit = empty($params['limit']) ? 15 : intval($params['limit']);
  1487. $pages = empty($params['page']) ? 1 : intval($params['page']);
  1488. // 构建查询条件
  1489. if (!empty($params['code'])) {
  1490. // 根据产品代号是否含有字母确定匹配长度
  1491. $prefixLength = preg_match('/[A-Za-z]/', $params['code']) ? 5 : 4;
  1492. $where['a.jjcp_cpdh'] = ['LIKE', substr($params['code'], 0, $prefixLength) . '%'];
  1493. }
  1494. if (!empty($params['date'])) {
  1495. $year = substr($params['date'], 0, 4); // 取前4位作为年份
  1496. $month = substr($params['date'], 4, 2); // 取后2位作为月份
  1497. // 格式化为需要的值
  1498. $formattedDate = $year . '-' . $month;
  1499. $where['a.jjcp_sj'] = ['like',$formattedDate.'%'];
  1500. }
  1501. if (!empty($params['search'])) {
  1502. if (!empty($params['date']) || !empty($params['code'])) {
  1503. $this->error('参数错误');
  1504. }
  1505. $where['a.jjcp_gdbh|a.jjcp_cpdh|a.jjcp_cpmc'] = ['like', '%' . $params['search'] . '%'];
  1506. }
  1507. // 定义字段
  1508. $field = '
  1509. b.sys_ny,
  1510. a.jjcp_gdbh AS Gd_gdbh,
  1511. a.jjcp_yjno AS jjcp_yjno,
  1512. a.jjcp_yjno AS yj_Yjno,
  1513. c.yj_Yjdh as yjdh,
  1514. c.yj_ls AS yj_ls,
  1515. c.yj_cpdh AS 成品编码,
  1516. c.yj_yjmc AS 成品名称,
  1517. b.`实际投料`,
  1518. b.`计量单位`,
  1519. DATE(a.jjcp_sj) AS warehousing_date,
  1520. total_sl.warehousing_num,
  1521. SUM(DISTINCT b.`计划损耗`) AS `工单计划损耗`,
  1522. b.`废品合计`,
  1523. SUM(b.`CjsJe`) AS reward_money,
  1524. b.`印件无形损` AS 工单无形损,
  1525. b.`材料废`,
  1526. b.`零头处理`,
  1527. b.`外发废`,
  1528. SUM(b.`班组制程废品`) AS zcfp,
  1529. `工单质检废` AS 工单质检废,
  1530. c.质量考核,
  1531. c.工单类型
  1532. ';
  1533. // 子查询:计算所有记录的 jjcp_sl 总和(入仓数量)
  1534. $subQuery = \db('成品入仓')
  1535. ->alias('a_sub')
  1536. ->field('
  1537. a_sub.jjcp_gdbh AS Gd_gdbh_sub,
  1538. a_sub.jjcp_yjno AS jjcp_yjno_sub,
  1539. SUM(a_sub.jjcp_sl) AS warehousing_num
  1540. ')
  1541. ->group('a_sub.jjcp_gdbh, a_sub.jjcp_yjno')
  1542. ->buildSql();
  1543. $list = \db('成品入仓')
  1544. ->alias('a')
  1545. ->join('工单_质量考核汇总 b','a.jjcp_gdbh = b.Gy0_gdbh AND a.jjcp_yjno = b.印件及工序','left')
  1546. ->join('工单_印件资料 c','a.jjcp_gdbh = c.Yj_Gdbh AND a.jjcp_yjno = c.yj_Yjno')
  1547. ->join([$subQuery => 'total_sl'], 'a.jjcp_gdbh = total_sl.Gd_gdbh_sub AND a.jjcp_yjno = total_sl.jjcp_yjno_sub', 'left')
  1548. ->field($field)
  1549. ->where($where)
  1550. ->where('a.jjcp_smb','like','末%')
  1551. ->group('Gd_gdbh,jjcp_yjno')
  1552. ->order('warehousing_date DESC')
  1553. ->page($pages)
  1554. ->limit($limit)
  1555. ->select();
  1556. // 处理查询结果
  1557. foreach ($list as $key => $value) {
  1558. $status = \db('工单_印件资料')
  1559. ->where('Yj_Gdbh', $value['Gd_gdbh'])
  1560. ->where('yj_Yjno', $value['jjcp_yjno'])
  1561. ->value('质量考核');
  1562. $processDetail = \db('工单_工艺资料')
  1563. ->where('Gy0_gdbh', $value['Gd_gdbh'])
  1564. ->where('Gy0_yjno', $value['jjcp_yjno'])
  1565. ->field('CONCAT(rtrim(Gy0_gxmc),"[",rtrim(Add_gxmc),"]") as 工序名称,Gy0_ls as 联数')
  1566. ->select();
  1567. $number1 = $number2 = 1;
  1568. foreach ($processDetail as $k => $v) {
  1569. if (strpos($v['工序名称'],'分切') !== false) {
  1570. $number1 = $v['联数'];
  1571. }
  1572. if (strpos($v['工序名称'],'分切') === false && $v['联数'] > 1) {
  1573. $number2 = $v['联数'];
  1574. }
  1575. }
  1576. $Multiple = $number1/$number2;
  1577. if (is_int($Multiple) === false) {
  1578. $Multiple = 1;
  1579. }
  1580. $list[$key]['工单质检废'] = $value['废品合计'] - $value['zcfp'];
  1581. $list[$key]['质量考核'] = $status;
  1582. $list[$key]['考核'] = ($status == 1) ? '否' : '是';
  1583. if ($value['实际投料'] !== null){
  1584. $actualMaterial = $value['实际投料'] * 10000;
  1585. $list[$key]['target_rate'] = $this->calculateRate($actualMaterial, $value['工单计划损耗']);
  1586. $list[$key]['real_rate'] = $value['warehousing_num']/($value['实际投料']*10000)*100;
  1587. $list[$key]['real_rate'] = number_format($list[$key]['real_rate'], 2).'%';
  1588. }else{
  1589. $list[$key]['target_rate'] = null;
  1590. $list[$key]['real_rate'] = null;
  1591. }
  1592. $list[$key]['reward_rate'] = '1'; // or some logic if needed
  1593. }
  1594. if (!empty($list)) {
  1595. $this->success('成功', $list);
  1596. } else {
  1597. $this->error('未找到数据');
  1598. }
  1599. }
  1600. // 计算合格率
  1601. private function calculateRate($actual, $loss)
  1602. {
  1603. if ($actual == 0) {
  1604. return '0.00%'; // 防止除以零
  1605. }
  1606. $rate = ($actual - $loss) / $actual * 100;
  1607. return number_format($rate, 2) . '%';
  1608. }
  1609. /**
  1610. * 工序超节损
  1611. * @return void
  1612. * @throws \think\db\exception\DataNotFoundException
  1613. * @throws \think\db\exception\ModelNotFoundException
  1614. * @throws \think\exception\DbException
  1615. */
  1616. public function ProcessLoss()
  1617. {
  1618. if ($this->request->isGet() === false){
  1619. $this->error('请求错误');
  1620. }
  1621. $param = $this->request->param();
  1622. if (empty($param) || empty($param['order']) || empty($param['yjno'])){
  1623. $this->error('参数错误');
  1624. }
  1625. $where = ['Gy0_gdbh'=>$param['order'],'印件及工序'=>$param['yjno']];
  1626. //查询订单印件数据
  1627. $field = '
  1628. Gy0_gdbh AS Gd_gdbh,
  1629. `印件及工序` AS yjno,
  1630. `联数` AS ls,
  1631. `产品代号` AS `成品代号`,
  1632. `产品名称` AS `成品名称`,
  1633. `实际投料`,
  1634. `计量单位`,
  1635. DATE(`入仓日期`) AS warehousing_date,
  1636. `入仓数量` AS warehousing_num,
  1637. SUM(DISTINCT `计划损耗`) AS `计划损耗`,
  1638. `废品合计`,
  1639. `印件无形损` as intangible_loss,
  1640. `材料废`,
  1641. `零头处理`,
  1642. `外发废`,
  1643. SUM(`班组制程废品`) AS `zcfp`,
  1644. `工单质检废` AS `班组分摊质检废品`,
  1645. `订单数量`,
  1646. `销售订单号`
  1647. ';
  1648. $list = \db('工单_质量考核汇总')
  1649. ->field($field)
  1650. ->where($where)
  1651. ->group('Gy0_gdbh, `印件及工序`')
  1652. ->order('sys_rq DESC')
  1653. ->find();
  1654. $processDetail = \db('工单_工艺资料')
  1655. ->where('Gy0_gdbh', $param['order'])
  1656. ->where('Gy0_yjno', $param['yjno'])
  1657. ->field('CONCAT(rtrim(Gy0_gxmc),"[",rtrim(Add_gxmc),"]") as 工序名称,Gy0_ls as 联数')
  1658. ->select();
  1659. $status = \db('工单_印件资料')
  1660. ->where('Yj_Gdbh', $param['order'])
  1661. ->where('yj_Yjno', $param['yjno'])
  1662. ->value('质量考核');
  1663. // 添加到 $list 数组中
  1664. $list['质量考核'] = $status;
  1665. $list['考核'] = ($status == 1) ? '不参与考核' : '参与考核';
  1666. $list['实际投料'] = $list['实际投料']*10000;
  1667. //目标合格率
  1668. $list['target_rate'] = ($list['实际投料']-$list['计划损耗'])/$list['实际投料']*100;
  1669. $list['target_rate'] = number_format($list['target_rate'],2);
  1670. $list['target_rate'] = $list['target_rate'].'%';
  1671. //实际合格率
  1672. $list['real_rate'] = $list['warehousing_num']/($list['实际投料'])*100;
  1673. $list['real_rate'] = number_format($list['real_rate'],2);
  1674. $list['real_rate'] = $list['real_rate'].'%';
  1675. //查询工序数据
  1676. $gy_field = '
  1677. `工序` AS Gy0_gxh,
  1678. `工序名称` AS Gy0_gxmc,
  1679. `印件及工序` AS Gy0_yjno,
  1680. `联数` AS Gy0_ls,
  1681. 计划损耗 AS Gy0_计划损耗,
  1682. `计划产量` AS Gy0_计划接货数,
  1683. SUM(`班组分摊无形损`) AS Gy0_无形损,
  1684. SUM(`CjsSl`) AS loss,
  1685. `印件工序产量` AS total_cl,
  1686. SUM(`班组制程废品`) AS total_fp,
  1687. SUM(`班组分摊质检废品`) AS waste_quality,
  1688. SUM(`CjsJe`) AS 工序超节损金额,
  1689. `无形损承担比例`,
  1690. `超节损承担比例`
  1691. ';
  1692. $gy_data = \db('工单_质量考核汇总')
  1693. ->field($gy_field)
  1694. ->where($where)
  1695. ->group('Gy0_gxh')
  1696. ->select();
  1697. foreach ($gy_data as $key=>$value){
  1698. if (strpos($value['Gy0_gxmc'],'分切') === false) {
  1699. $Multiple = 1;
  1700. }
  1701. //报废合计
  1702. $gy_data[$key]['total_waste'] = $value['Gy0_无形损'] + $value['total_fp'] + $value['waste_quality'];
  1703. //工序实际报废率
  1704. $gy_data[$key]['actual_loss_rate'] = ((number_format($gy_data[$key]['total_waste']/$value['Gy0_计划接货数'],4))*100).'%';
  1705. //工序目标报废率
  1706. $gy_data[$key]['target_loss_rate'] = ((number_format($value['Gy0_计划损耗']/$value['Gy0_计划接货数'],4))*100).'%';
  1707. //占投料报废率
  1708. $gy_data[$key]['loss_rate'] = ((number_format(($value['Gy0_计划损耗']-$gy_data[$key]['total_waste'])/$list['实际投料'],4))*100).'%';
  1709. }
  1710. $list['gy_data'] = $gy_data;
  1711. $total = [
  1712. 'total_waste' => 0,
  1713. 'total_zjfp' => 0,
  1714. 'total_fp' => 0,
  1715. 'plan_loss' => 0,
  1716. 'waste_intangible' => 0,
  1717. 'loss' => 0,
  1718. 'reward' => 0,
  1719. ];
  1720. foreach ($gy_data as $item){
  1721. $total['total_waste'] += $item['total_waste'];
  1722. $total['total_zjfp'] += $item['waste_quality'];
  1723. $total['total_fp'] += $item['total_fp'];
  1724. $total['plan_loss'] += $item['Gy0_计划损耗'];
  1725. $total['waste_intangible'] += $item['Gy0_无形损'];
  1726. $total['loss'] += $item['loss'];
  1727. $total['reward'] += $item['工序超节损金额'];
  1728. }
  1729. $total['reward'] = round($total['reward'],2);
  1730. //查询废品数量
  1731. $out_sql = "SELECT qczl_num,fp_sl1,fp_sl2,fp_sl3,fp_sl4,fp_sl5,fp_sl6,fp_sl7,fp_sl8,fp_sl9,fp_sl10,fp_sl11,fp_sl12,fp_sl13,
  1732. fp_lb1,fp_lb2,fp_lb3,fp_lb4,fp_lb5,fp_lb6,fp_lb7,fp_lb8,fp_lb9,fp_lb10,fp_lb11,fp_lb12,fp_lb13,
  1733. fp_bh1,fp_bh2,fp_bh3,fp_bh4,fp_bh5,fp_bh6,fp_bh7,fp_bh8,fp_bh9,fp_bh10,fp_bh11,fp_bh12,fp_bh13,
  1734. fp_gxmc1,fp_gxmc2,fp_gxmc3,fp_gxmc4,fp_gxmc5,fp_gxmc6,fp_gxmc7,fp_gxmc8,fp_gxmc9,fp_gxmc10,fp_gxmc11,fp_gxmc12,fp_gxmc13,UniqId
  1735. FROM db_qczl WHERE qczl_gdbh = '{$param['order']}' AND qczl_yjno = '{$param['yjno']}'";
  1736. $waste_out = Db::query($out_sql);
  1737. $machine = [];//机检废品数组
  1738. $o = 0;
  1739. foreach ($waste_out as $entry) {
  1740. for ($i = 1; $i <= 13; $i++) {
  1741. $labelKey = "fp_lb" . $i;
  1742. $slKey = "fp_sl" . $i;
  1743. if (!empty($entry[$labelKey])) {
  1744. //机检废品
  1745. if (substr($entry[$labelKey],0,1) == 'K' ){
  1746. $machine[$o]= $entry[$slKey];
  1747. $o++;
  1748. }
  1749. }
  1750. }
  1751. }
  1752. $list['机检废'] = array_sum($machine);//机检废
  1753. $list['total'] = $total;
  1754. $this->success('成功',$list);
  1755. }
  1756. //班组超节损数据
  1757. public function ClassLossData()
  1758. {
  1759. if ($this->request->isGet() === false){
  1760. $this->error('请求错误');
  1761. }
  1762. $param = $this->request->param();
  1763. if (empty($param) || empty($param['order']) || empty($param['yjno'])){
  1764. $this->error('参数错误');
  1765. }
  1766. $where = ['Gy0_gdbh'=>$param['order'],'印件及工序'=>$param['yjno']];
  1767. //查询订单印件数据
  1768. $field = '
  1769. Gy0_gdbh AS Gd_gdbh,
  1770. `印件及工序` AS yjno,
  1771. `联数` AS ls,
  1772. `产品代号` AS `成品代号`,
  1773. `产品名称` AS `成品名称`,
  1774. `实际投料`,
  1775. `计量单位`,
  1776. DATE(`入仓日期`) AS warehousing_date,
  1777. `入仓数量` AS warehousing_num,
  1778. SUM(DISTINCT `计划损耗`) AS `计划损耗`,
  1779. `废品合计`,
  1780. `印件无形损` as intangible_loss,
  1781. `材料废`,
  1782. `零头处理`,
  1783. `外发废`,
  1784. SUM(`班组制程废品`) AS `zcfp`,
  1785. `工单质检废` AS `班组分摊质检废品`,
  1786. `订单数量`,
  1787. `销售订单号`
  1788. ';
  1789. $list = \db('工单_质量考核汇总')
  1790. ->field($field)
  1791. ->where($where)
  1792. ->group('Gy0_gdbh, `印件及工序`')
  1793. ->order('sys_rq DESC')
  1794. ->find();
  1795. $processDetail = \db('工单_工艺资料')
  1796. ->where('Gy0_gdbh', $param['order'])
  1797. ->where('Gy0_yjno', $param['yjno'])
  1798. ->field('CONCAT(rtrim(Gy0_gxmc),"[",rtrim(Add_gxmc),"]") as 工序名称,Gy0_ls as 联数')
  1799. ->select();
  1800. $status = \db('工单_印件资料')
  1801. ->where('Yj_Gdbh', $param['order'])
  1802. ->where('yj_Yjno', $param['yjno'])
  1803. ->value('质量考核');
  1804. // 添加到 $list 数组中
  1805. $list['质量考核'] = $status;
  1806. $list['考核'] = ($status == 1) ? '不参与考核' : '参与考核';
  1807. $list['实际投料'] = $list['实际投料']*10000;
  1808. //目标合格率
  1809. $list['target_rate'] = ($list['实际投料']-$list['计划损耗'])/$list['实际投料']*100;
  1810. $list['target_rate'] = number_format($list['target_rate'],2);
  1811. $list['target_rate'] = $list['target_rate'].'%';
  1812. //实际合格率
  1813. $list['real_rate'] = $list['warehousing_num']/($list['实际投料'])*100;
  1814. $list['real_rate'] = number_format($list['real_rate'],2);
  1815. $list['real_rate'] = $list['real_rate'].'%';
  1816. //班组数据
  1817. $gy_data = \db('工单_质量考核汇总')
  1818. ->where($where)
  1819. ->select();
  1820. $class_data = [];
  1821. foreach ($gy_data as $item){
  1822. $name = '';
  1823. for ($i=1;$i<9;$i++){
  1824. if ($item['Xm'.$i] !== ''){
  1825. $name = $name.' '.$item['Xm'.$i];
  1826. }
  1827. }
  1828. $data = [
  1829. 'member' => $name,
  1830. 'sczl_gxmc' => $item['工序名称'],
  1831. 'total_cl' => $item['班组产量'],
  1832. '计划损耗' => $item['班组分摊计划损耗'],
  1833. '无形损分摊' => $item['班组分摊无形损'],
  1834. '节损奖' => $item['CjsJe'],
  1835. '节损数量' => $item['CjsSl'],
  1836. 'sczl_zcfp' => $item['班组制程废品'],
  1837. '质检废' => $item['班组分摊质检废品'],
  1838. '超节损承担比例' => ($item['超节损承担比例']*100).'%',
  1839. ];
  1840. array_push($class_data,$data);
  1841. }
  1842. $list['gy_data'] = $class_data;
  1843. //工单节损数据
  1844. $total_field = '
  1845. SUM(`班组分摊质检废品`) as total_waste,
  1846. SUM(`班组质检废品`) as total_zjfp,
  1847. SUM(`班组制程废品`) as total_fp,
  1848. SUM(DISTINCT `计划损耗`) AS plan_loss,
  1849. `材料废`,
  1850. `印件无形损` as waste_intangible,
  1851. SUM(CjsSl) as loss,
  1852. SUM(CjsJe) as reward
  1853. ';
  1854. $total = \db('工单_质量考核汇总')
  1855. ->where($where)
  1856. ->field($total_field)
  1857. ->find();
  1858. //查询废品数量
  1859. $out_sql = "SELECT qczl_num,fp_sl1,fp_sl2,fp_sl3,fp_sl4,fp_sl5,fp_sl6,fp_sl7,fp_sl8,fp_sl9,fp_sl10,fp_sl11,fp_sl12,fp_sl13,
  1860. fp_lb1,fp_lb2,fp_lb3,fp_lb4,fp_lb5,fp_lb6,fp_lb7,fp_lb8,fp_lb9,fp_lb10,fp_lb11,fp_lb12,fp_lb13,
  1861. fp_bh1,fp_bh2,fp_bh3,fp_bh4,fp_bh5,fp_bh6,fp_bh7,fp_bh8,fp_bh9,fp_bh10,fp_bh11,fp_bh12,fp_bh13,
  1862. fp_gxmc1,fp_gxmc2,fp_gxmc3,fp_gxmc4,fp_gxmc5,fp_gxmc6,fp_gxmc7,fp_gxmc8,fp_gxmc9,fp_gxmc10,fp_gxmc11,fp_gxmc12,fp_gxmc13,UniqId
  1863. FROM db_qczl WHERE qczl_gdbh = '{$param['order']}' AND qczl_yjno = '{$param['yjno']}'";
  1864. $waste_out = Db::query($out_sql);
  1865. $machine = [];//机检废品数组
  1866. $o = 0;
  1867. foreach ($waste_out as $entry) {
  1868. for ($i = 1; $i <= 13; $i++) {
  1869. $labelKey = "fp_lb" . $i;
  1870. $slKey = "fp_sl" . $i;
  1871. if (!empty($entry[$labelKey])) {
  1872. //机检废品
  1873. if (substr($entry[$labelKey],0,1) == 'K' ){
  1874. $machine[$o]= $entry[$slKey];
  1875. $o++;
  1876. }
  1877. }
  1878. }
  1879. }
  1880. $list['机检废'] = array_sum($machine);//机检废
  1881. $list['total'] = $total;
  1882. $this->success('成功',$list);
  1883. }
  1884. /**
  1885. * 循环插入超节损数据
  1886. * @return void
  1887. * @throws \think\Exception
  1888. * @throws \think\db\exception\BindParamException
  1889. * @throws \think\db\exception\DataNotFoundException
  1890. * @throws \think\db\exception\ModelNotFoundException
  1891. * @throws \think\exception\DbException
  1892. * @throws \think\exception\PDOException
  1893. */
  1894. public function orderLossData()
  1895. {
  1896. $param = $this->request->param();
  1897. $where = [];
  1898. if (isset($param['gdbh']) && isset($param['yjno']) && !empty($param['gdbh']) && !empty($param['yjno'])){
  1899. $where['a.jjcp_gdbh'] = $param['gdbh'];
  1900. $where['a.jjcp_yjno'] = $param['yjno'];
  1901. }
  1902. if (isset($param['mouth'])){
  1903. $where['a.jjcp_sj'] = ['like',$param['mouth'].'%'];
  1904. }
  1905. $where['a.jjcp_smb'] = ['like','末%'];
  1906. $list = \db('成品入仓')
  1907. ->alias('a')
  1908. ->join('设备_产量计酬 b','a.jjcp_gdbh = b.sczl_gdbh AND a.jjcp_yjno = b.sczl_yjno')
  1909. ->join('物料_收发记录 c','a.jjcp_gdbh = c.st_gdbh AND a.jjcp_cpdh = c.cpdh')
  1910. ->where($where)
  1911. ->where(function ($query) {
  1912. $query->where('c.仓库编号', '101')
  1913. ->whereOr('c.仓库编号', 'Y101');
  1914. })
  1915. ->field('a.jjcp_gdbh,a.jjcp_yjno')
  1916. ->group('a.jjcp_gdbh,a.jjcp_yjno')
  1917. ->select();
  1918. $i = 0;
  1919. if (empty($list)) {
  1920. $this->error('未搜索到工单入仓数据');
  1921. }
  1922. foreach ($list as $item){
  1923. $jobData = [
  1924. 'gdbh' => $item['jjcp_gdbh'],
  1925. 'yjno' => $item['jjcp_yjno'],
  1926. 'created_at' => date('Y-m-d H:i:s'),
  1927. ];
  1928. $res = Queue::push('app\\job\\OrderSuperLossJob', $jobData, 'order_loss_calculation');
  1929. if (!$res) {
  1930. $i++;
  1931. }
  1932. }
  1933. if ($i === 0){
  1934. $this->success('任务已提交,共' . count($list) . '条');
  1935. }else{
  1936. $this->error('提交完成,失败' . $i . '条');
  1937. }
  1938. }
  1939. /**
  1940. * 创建投料数
  1941. * @return void
  1942. */
  1943. public function feedAdd()
  1944. {
  1945. // 1. 请求验证
  1946. if (!$this->request->isPost()) {
  1947. $this->error('请求错误');
  1948. }
  1949. $param = Request::instance()->post();
  1950. if (empty($param)) {
  1951. $this->error('参数错误');
  1952. }
  1953. // 2. 数据验证
  1954. $requiredFields = ['st_gdbh', 'st_sl', 'st_dw', 'sys_id', 'cpdh'];
  1955. foreach ($requiredFields as $field) {
  1956. if (!isset($param[$field]) || $param[$field] === '') {
  1957. $this->error("参数{$field}不能为空");
  1958. }
  1959. }
  1960. try {
  1961. // 3. 数据准备
  1962. $currentTime = date('Y-m-d H:i:s');
  1963. $currentDate = date('Y-m-d');
  1964. // 仓库编号逻辑
  1965. $cangku = preg_match('/[a-zA-Z]/', $param['st_gdbh']) ? 'Y101' : '101';
  1966. // 4. 主数据
  1967. $data = [
  1968. 'st_rq' => $currentDate,
  1969. 'st_jylb' => '生产领料',
  1970. 'st_gdbh' => $param['st_gdbh'],
  1971. 'st_wlbh' => $param['st_wlbh'],
  1972. 'st_sl' => $param['st_sl'],
  1973. 'st_dw' => $param['st_dw'],
  1974. 'sys_id' => $param['sys_id'],
  1975. 'sys_rq' => $currentTime,
  1976. 'cpdh' => $param['cpdh'],
  1977. ];
  1978. // 添加仓库编号(特殊处理)
  1979. $data['`仓库编号`'] = $cangku;
  1980. // 5. 日志数据
  1981. $logData = [
  1982. 'Gd_gdbh' => $param['st_gdbh'],
  1983. 'ModifyUser' => $param['sys_id'],
  1984. 'ModifyTime' => $currentTime,
  1985. 'FieldName' => 'st_sl',
  1986. 'NewValue' => $param['st_sl'],
  1987. 'ModifySource' => '新增物料投料数'
  1988. ];
  1989. // 6. 开启事务
  1990. Db::startTrans();
  1991. // 7. 插入日志
  1992. Db::name('系统操作日志表')->insert($logData);
  1993. // 8. 插入主记录 - 手动构建安全的SQL语句
  1994. $fields = array_keys($data);
  1995. $values = array_values($data);
  1996. // 构建字段名部分
  1997. $fieldList = implode(', ', array_map(function($field) {
  1998. return strpos($field, '`') === 0 ? $field : "`{$field}`";
  1999. }, $fields));
  2000. // 构建占位符
  2001. $placeholders = implode(', ', array_fill(0, count($values), '?'));
  2002. // 执行安全的参数化查询
  2003. $sql = "INSERT INTO `物料_收发记录` ({$fieldList}) VALUES ({$placeholders})";
  2004. $feedResult = Db::execute($sql, $values);
  2005. if ($feedResult === false) {
  2006. throw new Exception('新增物料记录失败');
  2007. }
  2008. // 9. 获取工单信息
  2009. $totalNum = Db::name('工单_印件资料')
  2010. ->field('yj_ls, yj_ks, yj_tlgg, yj_zzmc, yj_Yjno')
  2011. ->where('Yj_Gdbh', $param['st_gdbh'])
  2012. ->where('yj_Yjdh', $param['cpdh'])
  2013. ->find();
  2014. if (!$totalNum) {
  2015. throw new Exception('未找到对应的工单印件资料');
  2016. }
  2017. // 10. 计算投料数量
  2018. $num = $param['st_sl'];
  2019. if (!empty($totalNum['yj_tlgg'])) {
  2020. $dimensions = explode('*', $totalNum['yj_tlgg']);
  2021. $number1 = (int)($dimensions[0] ?? 0);
  2022. $number2 = (int)($dimensions[1] ?? 0);
  2023. preg_match('/(\d+)g/', $totalNum['yj_zzmc'], $matches);
  2024. $paperWeight = $matches[1] ?? 0;
  2025. if ($param['st_dw'] === '吨' && $paperWeight > 0 && $number1 > 0 && $number2 > 0) {
  2026. $num = round(($param['st_sl'] * 1000000) / $paperWeight / ($number1 * $number2) * 1000000);
  2027. }
  2028. }
  2029. // 11. 计算实际投料
  2030. $actualFeed = $num / 10000 * $totalNum['yj_ls'] * $totalNum['yj_ks'];
  2031. // 12. 更新工单基本资料 - 使用原生SQL处理中文字段
  2032. $updateBasicSql = "UPDATE `工单_基本资料` SET `实际投料` = ? WHERE `Gd_gdbh` = ? AND `Gd_cpdh` = ?";
  2033. $basicResult = Db::execute($updateBasicSql, [$actualFeed, $param['st_gdbh'], $param['cpdh']]);
  2034. if ($basicResult === false) {
  2035. throw new Exception('更新工单基本资料失败');
  2036. }
  2037. // 13. 更新工单印件资料 - 使用原生SQL
  2038. $updateYjSql = "UPDATE `工单_印件资料` SET `yj_实际投料` = ? WHERE `Yj_Gdbh` = ? AND `yj_cpdh` = ?";
  2039. $yjResult = Db::execute($updateYjSql, [$actualFeed, $param['st_gdbh'], $param['cpdh']]);
  2040. if ($yjResult === false) {
  2041. throw new Exception('更新工单印件资料失败');
  2042. }
  2043. $yjNo = $totalNum['yj_Yjno'];
  2044. // 14. 重新计算工单超节损数据
  2045. $resultAdd = $this->OneOrderSuperLoss($param['st_gdbh'], $yjNo);
  2046. // 15. 更新质量考核汇总 - 先删除
  2047. $deleteSql = "DELETE FROM `工单_质量考核汇总` WHERE `Gy0_gdbh` = ? AND `印件及工序` = ?";
  2048. Db::execute($deleteSql, [$param['st_gdbh'], $yjNo]);
  2049. // 16. 插入新的质量考核数据
  2050. if (!empty($resultAdd)) {
  2051. foreach ($resultAdd as $item) {
  2052. $fields = array_keys($item);
  2053. $values = array_values($item);
  2054. $fieldList = implode(', ', array_map(function($field) {
  2055. return strpos($field, '`') === 0 ? $field : "`{$field}`";
  2056. }, $fields));
  2057. $placeholders = implode(', ', array_fill(0, count($values), '?'));
  2058. $insertSql = "INSERT INTO `工单_质量考核汇总` ({$fieldList}) VALUES ({$placeholders})";
  2059. Db::execute($insertSql, $values);
  2060. }
  2061. }
  2062. // 17. 提交事务
  2063. Db::commit();
  2064. $this->success('新增成功');
  2065. } catch (Exception $e) {
  2066. // 18. 回滚事务
  2067. Db::rollback();
  2068. $this->error('操作失败: ' . $e->getMessage());
  2069. }
  2070. }
  2071. /**
  2072. * 获取物料信息
  2073. * @return void
  2074. * @throws \think\db\exception\DataNotFoundException
  2075. * @throws \think\db\exception\ModelNotFoundException
  2076. * @throws \think\exception\DbException
  2077. */
  2078. public function getFeedList()
  2079. {
  2080. if (Request::instance()->isGet() == false) {
  2081. $this->error('非法请求');
  2082. }
  2083. $params = Request::instance()->request();
  2084. if (empty($params['workorder']) || empty($params['yjno'])) {
  2085. $this->error('参数错误');
  2086. }
  2087. $field = "a.Gd_gdbh,rtrim(c.yj_Yjdh) as yj_yjdh,c.yj_Yjno, c.yj_ks,c.yj_ls,rtrim(c.yj_zzdh) as yj_zzdh,
  2088. rtrim(b.BOM_物料名称) as BOM_物料名称,rtrim(c.yj_tlgg) as yj_tlgg,
  2089. a.订单数量,c.yj_平张投料, b.BOM_实际用量,a.投料确认";
  2090. $data =db('工单_基本资料')->alias('a')
  2091. ->join('工单_印件资料 c','a.Gd_gdbh = c.Yj_Gdbh ','left')
  2092. ->join('工单_bom资料 b','c.Yj_Gdbh = b.BOM_工单编号 AND c.yj_zzdh = b.BOM_物料编码','left')
  2093. ->where('a.Gd_gdbh',$params['workorder'])
  2094. ->where('c.yj_Yjno',$params['yjno'])
  2095. ->field($field)
  2096. ->group('a.Gd_gdbh')
  2097. ->order('b.BOM_投料单位,a.UniqId asc')
  2098. ->select();
  2099. if (empty($data)){
  2100. $this->success('请求成功');
  2101. }
  2102. foreach ($data as $key=>$value){
  2103. $len = stripos($value['yj_tlgg'],'/');
  2104. if ($len){
  2105. $name = substr($value['yj_tlgg'],0,$len);
  2106. $len_two = stripos($value['yj_tlgg'],'(');
  2107. if ($len_two){
  2108. $name = substr($name,0,$len_two);
  2109. }
  2110. $data[$key]['yj_tlgg'] = $name;
  2111. }
  2112. $data[$key]['rate'] = '';
  2113. }
  2114. $this->success('请求成功',$data);
  2115. }
  2116. /**
  2117. * 获取工单类型
  2118. * @return void
  2119. */
  2120. public function getWorkorderStatus()
  2121. {
  2122. if ($this->request->isGet() == false) {
  2123. $this->error('请求错误');
  2124. }
  2125. $param = $this->request->param();
  2126. if (empty($param['workorder']) || empty($param['yjno'])) {
  2127. $this->error('参数错误');
  2128. }
  2129. $data = \db('工单_印件资料')
  2130. ->where('Yj_Gdbh',$param['workorder'])
  2131. ->where('yj_Yjno',$param['yjno'])
  2132. ->field('Yj_gdbh,rtrim(yj_Yjdh) as yj_Yjdh,yj_Yjno,rtrim(yj_yjmc) as yj_yjmc,工单类型')
  2133. ->find();
  2134. $this->success('成功',$data);
  2135. }
  2136. /**
  2137. * db_sczl 按工序聚合,避免与产量计酬 JOIN 时 SUM 被放大
  2138. */
  2139. private function buildSczlProcessAggSubSql(): string
  2140. {
  2141. return db('db_sczl')
  2142. ->field('sczl_gdbh, sczl_yjno, sczl_gxh, SUM(sczl_cl) as cl, SUM(sczl_fp) as fp')
  2143. ->group('sczl_gdbh, sczl_yjno, sczl_gxh')
  2144. ->buildSql();
  2145. }
  2146. /**
  2147. * db_sczl 按工序+班组聚合(与产量计酬 sczl_bh1 对齐)
  2148. */
  2149. private function buildSczlTeamAggSubSql(): string
  2150. {
  2151. return db('db_sczl')
  2152. ->field([
  2153. 'sczl_gdbh',
  2154. 'sczl_yjno',
  2155. 'sczl_gxh',
  2156. 'sczl_bh1',
  2157. 'SUM(sczl_cl) as cl',
  2158. 'SUM(sczl_fp) as fp',
  2159. 'MAX(rtrim(sczl_gxmc)) as gxmc',
  2160. 'MAX(sczl_bzdh) as bzdh',
  2161. ])
  2162. ->group('sczl_gdbh, sczl_yjno, sczl_gxh, sczl_bh1')
  2163. ->buildSql();
  2164. }
  2165. /**
  2166. * 进入超节损的工序号(产量计酬 + 拆片报工),与 getOrderSuperLossCount 一致
  2167. */
  2168. private function getSuperLossProcessGxhList(string $gdbh, string $yjno): array
  2169. {
  2170. $sql = "SELECT sczl_gxh FROM (
  2171. SELECT sczl_gxh FROM 设备_产量计酬 WHERE sczl_gdbh = ? AND sczl_yjno = ?
  2172. UNION
  2173. SELECT sczl_gxh FROM db_sczl WHERE sczl_gdbh = ? AND sczl_yjno = ? AND sczl_gxmc LIKE '%拆片%'
  2174. ) AS combined_result";
  2175. $gxhArr = Db::query($sql, [$gdbh, $yjno, $gdbh, $yjno]);
  2176. $gxhValues = array_column($gxhArr, 'sczl_gxh');
  2177. foreach ($gxhValues as $k => $v) {
  2178. if ((int)$v < 10) {
  2179. $gxhValues[$k] = '0' . $v;
  2180. }
  2181. }
  2182. return array_values(array_unique(array_filter($gxhValues)));
  2183. }
  2184. /**
  2185. * 无形损分摊分母:参与分摊的计划损耗(排除名称含「检」的工序)
  2186. */
  2187. private function getIntangiblePlanLossTotal(string $gdbh, string $yjno, array $gxhValues): float
  2188. {
  2189. if (empty($gxhValues)) {
  2190. return 0.0;
  2191. }
  2192. return floatval(db('工单_工艺资料')
  2193. ->where(['Gy0_gdbh' => $gdbh, 'Gy0_yjno' => $yjno, 'Gy0_gxh' => ['in', $gxhValues]])
  2194. ->where('Gy0_gxmc', 'NOT LIKE', '%检%')
  2195. ->value('SUM(Gy0_计划损耗 * Gy0_ls * Gy0_ks)'));
  2196. }
  2197. /**
  2198. * 目标合格率:1 - Σ(工序计划损耗率),与 getOrderSuperLossCount type=1 一致
  2199. */
  2200. private function calcSuperLossTargetQualificationRate(string $gdbh, string $yjno, array $gxhValues): float
  2201. {
  2202. if (empty($gxhValues)) {
  2203. return 100.0;
  2204. }
  2205. $rows = db('工单_工艺资料')
  2206. ->alias('a')
  2207. ->field('a.Gy0_计划损耗, a.Gy0_计划接货数 * a.Gy0_ls as Gy0_计划接货数')
  2208. ->where(['a.Gy0_gdbh' => $gdbh, 'a.Gy0_yjno' => $yjno, 'a.Gy0_gxh' => ['in', $gxhValues]])
  2209. ->group('a.Gy0_gxh')
  2210. ->select();
  2211. $arr = [];
  2212. foreach ($rows as $row) {
  2213. $denominator = floatval($row['Gy0_计划接货数']);
  2214. if ($denominator <= 0) {
  2215. continue;
  2216. }
  2217. $rate = round(floatval($row['Gy0_计划损耗']) / $denominator, 5);
  2218. $arr[] = floor($rate * 10000) / 10000;
  2219. }
  2220. return empty($arr) ? 100.0 : (1 - array_sum($arr)) * 100;
  2221. }
  2222. /**
  2223. * 班组无形损分摊(对齐 type=1 按工序打印逻辑)
  2224. */
  2225. private function calcTeamIntangibleLossShare(
  2226. array $processRow,
  2227. float $teamPlanLoss,
  2228. float $processPlanLoss,
  2229. float $intangiblePlanTotal,
  2230. float $intangibleLoss
  2231. ): int {
  2232. if ($intangiblePlanTotal <= 0 || $intangibleLoss == 0.0) {
  2233. return 0;
  2234. }
  2235. $gxName = (string)($processRow['sczl_gxmc'] ?? $processRow['gxmc'] ?? '');
  2236. if (strpos($gxName, '机检') !== false) {
  2237. return 0;
  2238. }
  2239. $planBase = $teamPlanLoss > 0 ? $teamPlanLoss : $processPlanLoss;
  2240. $ratio = $planBase / $intangiblePlanTotal;
  2241. $share = $ratio * $intangibleLoss;
  2242. if (floatval($processRow['无形损承担比例'] ?? 0) > 0) {
  2243. $share *= floatval($processRow['无形损承担比例']);
  2244. }
  2245. return (int)round($share);
  2246. }
  2247. /**
  2248. * 补全无产量报工、但应参与核算的工序(如外发、拆片等)的单行汇总
  2249. */
  2250. private function appendMissingSuperLossProcessRows(
  2251. array $gyData,
  2252. array $gxhValues,
  2253. string $gdbh,
  2254. string $yjno
  2255. ): array {
  2256. $present = [];
  2257. foreach ($gyData as $row) {
  2258. $present[(string)$row['Gy0_gxh']] = true;
  2259. }
  2260. $missing = array_values(array_diff($gxhValues, array_keys($present)));
  2261. if (empty($missing)) {
  2262. return $gyData;
  2263. }
  2264. $sczlProcessSub = $this->buildSczlProcessAggSubSql();
  2265. $processRows = db('工单_工艺资料')
  2266. ->alias('a')
  2267. ->field([
  2268. 'a.Gy0_gdbh', 'a.Gy0_yjno', 'a.Gy0_gxh', 'a.Gy0_ls', 'a.Gy0_ks', 'a.Gy0_计划损耗', 'a.超节损承担比例',
  2269. 'CONCAT(`a`.`Gy0_gxmc`, "【", a.Add_gxmc,"】") AS sczl_gxmc',
  2270. 'SUM(b.sczl_zcfp) as sczl_zcfp', 'SUM(b.sczl_cl) as total_cl',
  2271. 'c.cl', 'c.fp',
  2272. 'a.无形损承担比例', 'a.Gy0_Rate0', 'a.Gy0_Rate1', 'a.损耗系数', 'a.Gy0_ms',
  2273. 'a.Gy0_计划接货数*a.Gy0_ls*a.Gy0_ks as 计划产量',
  2274. 'rtrim(a.Gy0_SITE) as Gy0_SITE', 'rtrim(a.印刷方式) as 印刷方式', 'rtrim(a.版距) as 版距',
  2275. 'e.Gd_客户代号', 'e.Gd_客户名称', 'e.Gd_cpdh', 'e.Gd_cpmc', 'e.销售订单号', 'e.投料大箱', 'e.订单数量', 'e.计量单位',
  2276. ])
  2277. ->join('设备_产量计酬 b', 'a.Gy0_gdbh = b.sczl_gdbh AND a.Gy0_yjno = b.sczl_yjno AND a.Gy0_gxh = b.sczl_gxh', 'left')
  2278. ->join([$sczlProcessSub => 'c'], 'a.Gy0_gdbh = c.sczl_gdbh AND a.Gy0_yjno = c.sczl_yjno AND a.Gy0_gxh = c.sczl_gxh', 'left')
  2279. ->join('工单_基本资料 e', 'a.Gy0_gdbh = e.Gd_gdbh AND a.Gy0_yjno = e.行号', 'left')
  2280. ->where(['a.Gy0_gdbh' => $gdbh, 'a.Gy0_yjno' => $yjno, 'a.Gy0_gxh' => ['in', $missing]])
  2281. ->group('a.Gy0_gxh')
  2282. ->select();
  2283. foreach ($processRows as $item) {
  2284. $item['sczl_bh1'] = '';
  2285. $item['sczl_bh'] = '';
  2286. $item['gxmc'] = '';
  2287. $item['sczl_jtbh'] = '';
  2288. $item['sczl_bzdh'] = '';
  2289. for ($j = 1; $j <= 10; $j++) {
  2290. $item['sczl_bh' . $j] = '';
  2291. $item['sczl_rate' . $j] = 0;
  2292. }
  2293. $item['Gd_客户代号'] = $item['Gd_客户代号'] ?? '';
  2294. $item['Gd_客户名称'] = $item['Gd_客户名称'] ?? '';
  2295. $item['Gd_cpdh'] = $item['Gd_cpdh'] ?? '';
  2296. $item['Gd_cpmc'] = $item['Gd_cpmc'] ?? '';
  2297. $item['销售订单号'] = $item['销售订单号'] ?? '';
  2298. $item['投料大箱'] = $item['投料大箱'] ?? '';
  2299. $item['订单数量'] = $item['订单数量'] ?? '';
  2300. $item['计量单位'] = $item['计量单位'] ?? '';
  2301. $gyData[] = $item;
  2302. }
  2303. return $gyData;
  2304. }
  2305. /**
  2306. * 材料费(张数)未超投料 1.5% 时,按目标/实际合格率偏差确定节损金额倍率(边界向下归档)
  2307. */
  2308. private function resolveSuperLossRewardMultiplier(
  2309. float $targetRate,
  2310. float $realRate,
  2311. float $materialWaste,
  2312. float $feedQty
  2313. ): float {
  2314. if ($feedQty <= 0) {
  2315. return 1.0;
  2316. }
  2317. if (($materialWaste / $feedQty) > 0.015) {
  2318. return 1.0;
  2319. }
  2320. $diff = $realRate - $targetRate;
  2321. if ($targetRate > 97) {
  2322. $triggerHigh = 1.5;
  2323. $triggerLow = -2.0;
  2324. $multiplier = 1.3;
  2325. } elseif ($targetRate > 95) {
  2326. $triggerHigh = 2.0;
  2327. $triggerLow = -2.5;
  2328. $multiplier = 1.3;
  2329. } elseif ($targetRate > 90) {
  2330. $triggerHigh = 3.0;
  2331. $triggerLow = -3.0;
  2332. $multiplier = 1.3;
  2333. } elseif ($targetRate > 80) {
  2334. $triggerHigh = 4.0;
  2335. $triggerLow = -4.0;
  2336. $multiplier = 1.6;
  2337. } else {
  2338. $triggerHigh = 5.0;
  2339. $triggerLow = -5.0;
  2340. $multiplier = 1.6;
  2341. }
  2342. if ($diff > $triggerHigh || $diff < $triggerLow) {
  2343. return $multiplier;
  2344. }
  2345. return 1.0;
  2346. }
  2347. public function updateWorkorderStatus()
  2348. {
  2349. if ($this->request->isGet() == false) {
  2350. $this->error('请求错误');
  2351. }
  2352. $param = $this->request->param();
  2353. if (empty($param['workorder']) || empty($param['yjno']) || empty($param['status'])) {
  2354. $this->error('参数错误');
  2355. }
  2356. $sql = \db('工单_印件资料')
  2357. ->where('Yj_Gdbh',$param['workorder'])
  2358. ->where('yj_Yjno',$param['yjno'])
  2359. ->fetchSql(true)
  2360. ->update(['工单类型'=>$param['status']]);
  2361. $result = db()->query($sql);
  2362. if ($result !== false) {
  2363. $this->success('修改成功');
  2364. }else{
  2365. $this->error('修改失败');
  2366. }
  2367. }
  2368. }